1. If possible remove plastic parts from the plane. If not (in the case of some panels that would be too difficult to remove), be sure to mask off extremely thoroughly to prevent over-spray.
NOTE: if you are doing an install, it is wise to have already trimmed and fitted the parts before you paint them.
2. Prep the plastic.
- If the plastic is new, this consists of wiping down with rubbing alcohol to remove manufacturing residue and skin oils.
- If the plastic is aged this process is a little more important.
- If the material is Kydex (found in Beech and late model Cessna), this contains PVC and is tougher to bond to. For this application, Plastic/Leather Prep and Sand-Free is a must!
3. Choose a warm well ventilated area for your work space and lay out some plastic, paper or cardboard to keep the paint from where you don't want it. If you can paint on a table rather than the floor your back will thank you and your paint job will be more uniform. Also try to use a piece of cardboard under each part to allow you to rotate it without touching the paint.
4. Shake the paint as recommended per the instructions on the back.
5. Spray in long light strokes without stopping over areas of the plastic. Start your stream off of the part, sweep over it, then stop the stream once you have moved off the end at the end of the movement. This action prevents uneven coating. Try not to put too much paint on at a time. It is best to wait about 10-15 minutes between coats to let the previous coat tack up before applying more. This prevents runs. Remember to be patient, a rushed job can be seen in your work. Let the paint fully cure before installing the part.
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