OptiPro's 30th Year
Machine Tools Ultra-News
OptiPro Systems Monthly Newsletter
June 2012
In This Issue...
Yama Seiki Offers AWEA APC Series on BM-850
Yama Seiki Offers AWEA Mega5 Series 5-Axis Machine
New Yama Seiki Videos on OptiPro's Website!
Try Out OptiPro's AccuteX SP300i at No Cost!
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Yama Seiki

 

Awea Machine Tools

 

Goodway

 

Spinner Machine Tools

 

AccuteX EDM

 

Flow International

 

Akari HMC

Ares-Seiki

 

Honor Seiki

 

Vision Wide Tech

 

Supertec

 

Sharp Machine Tools

 

SpiderCool

 

Greetings!
Machine Tools Ultra-News focuses on important news regarding the machine tools OptiPro represents. We hope you enjoy reading this newsletter as OptiPro strives to provide you with the most current and exciting information regarding our machine tools.
OptiPro Systems

Yama Seiki Offers AWEA APC Series on BM-850 Machining Center

AWEA BM-850-APC

As seen in Manufacturing News NE - As a high performance machining center, not only is the BM-850 capable of heavy-duty cutting with features that include box ways on all axes, 8,000 RPM, and 36 arm tool changer, it can be built with an auto tool pallet changer system. Yama Seiki offers the BM-850-APC machine which can be used for processing automotive intake manifolds, gearbox shells, and other key components. With two tables installed into this machine, the productivity of repetitive machining is greatly increased.

The benefit of the BM-850 APC series can reduce the time it takes to cycle out a part from a matter of minutes to a matter of seconds. While the spindle is cutting on one pallet, other tasks may be performed on the other pallet, such as cleaning off metal chips or loading in a new part. The APC machine is optimized to perform high accuracy cuts while handling heavy duty materials. The standard version of this machine can reach up to maximum speeds of 8,000 RPM with an output of 20HP. The structure of the machine, a 4 box way, one-piece bed design, is engineered to withstand years of rigorous heavy material, with every contact surface on all casting components hand scraped to ensure the tightest fit and accuracy possible.

Although this vertical machine is considered to be one of the smaller size machines in Yama Seiki, it far exceeds everyone's expectations with its quick fast acceleration and deceleration times as well as its spacious travel room.

With the combined part of the auto pallet tool changer, you have a multi-tasking machine, doubling the amount of production needed for suppliers to dish out their products.

The BM-850 APC Series machine includes two 31.5" x 18.1" working tables with a maximum capacity load of up to 440 lbs. It has axis travels of 33.5" x 23.6" x 23.6" for X, Y, and Z axis, respectively. Users invest this machine due to its ability to change from one pallet to another within 7 seconds, capable of mass producing various machine components on a daily basis. For maximum output and performance, various options are included with this machine such as rear-exit chip conveyors, coolant through systems, and more.

 

OptiPro Systems

Yama Seiki Offers AWEA Mega5 Series Five-Axis Machining Center

AWEA Mega5 Series Five-Axes Machining Center

As seen in Manufacturing News NE - Over decades of experience in building bridge-type machining centers and technology development combined with a worldwide leading five axes head, AWEA created the new Mega5 Series 5-axis bridge-type machining centers. Given the freedom of flexibility, the 5-axis movement greatly increases the cutting capability and efficiency of large parts to cope with machining requirements in all kinds of industries.

The rigid structure of the head can handle all types of cutting with a high torque heavy-duty spindle from 12,000 RPM to 24,000 RPM. Built into a one-piece casting in graphite cast iron, the Mega5 head contains higher rigidity and vibration damping capability. The positioning and clamping of the B and C-axis is done within 1 second. Hydraulic clamping force is up to 10,000 N-m, providing heavy-duty cutting power. Its built-in direct drive motor along with hydraulic clamping far exceeds the traditional worm gear design in accuracy and durability. In addition, the integrated water cooling circuit effectively reduces any thermal deformation, making it able to withstand long hours of cutting.

Spindle technology is also not a foreign subject at Yama Seiki AWEA. It has built its Mega5 head by integrating three sets of direct drive Italy Technai torque motors, providing maximum accuracy and backlash free advantages.

The Mega5 is not only suitable for high-speed accuracy cutting but also suitable for heavy cutting at a low RPM range. Integrated with a water cooling circuit and high speed RPM, the spindle can reach to maximum stability within 10 minutes after the machine starts, with elongation not more than 0.01 mm.

The Mega5 Series takes on a huge role in a big machine. It does not just cut with high speed and torque, but also accuracy while cutting for extreme lengths of time.

 

OptiPro SystemsCheck Out New Yama Seiki Videos Posted on OptiPro's Website!

The machine tool videos page on OptiPro's website now features Goodway CNC Turning Centers, Swiss Turning Centers, and Vertical Turning Lathes! Check out the recently-introduced SW-20 Swiss Turning Center, the perfect machine for workpieces with diameters 20 mm and smaller. The SW-20 offers flexible operations such as turning, milling and cross drilling. With a different combination of power systems, main-spindle, sub-spindle, front-end tooling, rear-end tooling, C-axis and live tools, the workpiece can be finished on the SW-20 and also allows two operations to be machined simultaneously. Check out a video of the SW-20 by clicking the image below:

Swiss-Type CNC Turning Center (Goodway SW-20)
Swiss-Type CNC Turning Center (Goodway SW-20)

Also available for viewing are three different Goodway CNC horizontal turning centers, including the GA-Series, GS-400, and GTS Series. You can also watch Goodway's GV Series vertical turning lathes in action.

In all, there are 12 Goodway videos posted on OptiPro's website and YouTube Channel so far.

OptiPro will be posting more videos of Yama Seiki's Awea milling machines in the next couple weeks, so keep an eye out for more to come!

 

OptiPro SystemsTry Out OptiPro's AccuteX SP-300i at No Cost!

OptiPro is offering a special promotion for companies currently utilizing Wire EDM technology or thinking about implementing it on their shop floor. OptiPro, a distributor for AccuteX EDM, has the SP-300i on our floor and we want to open it up to companies thinking about purchasing a Wire EDM!

 

  • Simply provide material and machine operator and OptiPro will give you 1-2 days of machine time on the SP-300i for free!
  • Save machine time and run a job that is perfect for a Wire EDM while learning more about the benefits of AccuteX EDM's technology
  • The AccuteX EDM SP-300i is ideal for precision machining of workpieces up to 30.1" x 21.1" x 8.5" (X, Y, Z) and has cutting speeds as high as 380 square millimeters per minute

 

OptiPro is offering this promotion because we are firm believers that AccuteX EDM outperforms the competition at a lower cost and we want to prove it! If you currently utilize Wire EDM's in your facility or are even thinking about getting into the Wire EDM game, contact OptiPro to take a test run on the SP-300i and see the added capability it can bring to your manufacturing operations. For more information, contact OptiPro at 585-265-0160 x235 or send emails to pbechtold@optipro.com.

 

Read a success story about AccuteX SP-300i in Modern Machine Shop >>

 

AccuteX SP-300 Rotary Spinner
See what the AccuteX SP-300i can do >>

 

 

Sincerely,
OptiPro Systems
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