Premier Lighting October 2016 Newsletter
Premier Lighting Case Study: Recycling Center LED Retrofit


Customer Profile: 

Eureka Recycling's mission is to help individuals, organizations, and communities understand the significance of zero waste and to provide the resources and education to achieve their own zero waste goals. Their services and policy work present real world solutions to the social, environmental, and health problems caused by wasting. 

Goal: 

After years of slowly adding fluorescent fixtures where needed and not removing the original HID highbay fixtures, the already crowded ceiling was getting very cluttered. Over the years with growth demands they've had to update and make machine additions which meant the existing lighting wasn't in the right spot or they had fixtures in unnecessary areas, like on top of a machine. Also the existing fluorescent bulbs and ballast were starting to fail to the point where if unaddressed, safety would become a concern. They also had a goal to reduce their energy consumption and carbon footprint.

Solution: 

With the fluorescent and HID lighting setup becoming increasingly unreliable as well as many of the lights being in the wrong place, Premier suggested scrapping a large portion of the existing fixtures. 131 8' 6-lamp T8 fixtures and 118 uncommissioned HID highbay fixtures were to be taken out. A lighting optimization layout was then created to provide the road map for the 78 138W LED fixtures to be installed. The remaining 4-lamp fluorescent fixtures that did not need to be replaced were set to be retrofitted with 33W LED retrofit kits. 

Before You Blame the LED...
 

In the early stages of LED hitting the lighting market, a common phrase came with the purchase on an LED bulb that colored the perception of buyers. "Lasts a lifetime". This misnomer was created years ago by early manufacturers to entice shoppers to convert to LED, back when the cost of even a standard A19 LED bulb was astronomical. Were they really going to last a lifetime?

Even some current residential grade bulbs will specify that they are rated for 35+ years of usage. A closer look at the fine print shows that is based on 1-3 hours a day use. A commercial grade LED bulb rated for 50,000 hours with a 5 year manufacturer warranty operates under the expectation that the lamp is on constantly. First you must know your application and the quality of lamp that is needed to function.

So you bought an LED bulb with a 3-5 year warranty and it burns out prematurely. What gives? Most rush to blame the bulb itself, which in many cases turns out to be correct. But to ensure you are finding the true solution, it's important to widen your scope and consider other variables within your application.

What are some possibilities for early burn out of an LED? Even with commercial grade LED bulbs, you will find some duds. Poor design with sub-optimal parts (particularly heat sink) can result in an LED bulb burning out. Despite it being pretty clear on the box when buying a bulb, end users often put LED lamps that are not rated for enclosed fixtures in an enclosed fixture. Nothing causes the premature failure of an LED bulb quite like excess heat. Even with an enclosed-rated LED bulb, pay close mind to the size of the fixture. 

Keystone LED Corn Cob Ballast Compatible LED Replacement

Looking for a smooth upgrade of your existing HID fixtures? Keystone's Smart Drive HID LED Corn Cob lamps run on the existing HID magnetic ballast for a quick install. No wiring and no tools are required for these plug and play lamps. Lower wattage draw from the LED lamps helps extend HID ballast lifetime. At 50,000 hours, these lamps last 2.5 times longer than standard HID lamps. Suitable for damp locations and rated for enclosed fixtures. Install only in vertical, base-up applications.
News in the Lighting World

Our mission at Premier Lighting is to provide our customers with the optimal and practical lighting solution for their facilities. We stock a complete line of commercial-grade LED and traditional light bulbs, as well as ballasts, controls, sensors, fixtures, and replacement lenses. If you have a lighting project you would like us to help with, contact us today for a free assessment. 
Premier Lighting | info@premierltg.com | 651-490-0886 | premierltg.com