June 2014
Please Forward Our Newsletter To A Friend. If You Are Receiving This From A Friend And Like What You See, Please Sign Up.



WHAT'S ON SALE THIS MONTH
For Our Newsletter
Subscribers Only
 Get 10% Off Our 7 piece Universal Barrel Trimming Kit. Use The Code "TRIM10" In The Coupon Code At Checkout.
__________

Poly Pearl Pen Blanks On Sale Are
POLY01
POLY20
POLY39
POLY40
These Blanks Are As Low As $1.99 Each.
__________

Inlays On Sale Are The New Additions.

1st Signal Brigade 2nd Amendment Fire Department

Each Is Just $19.50
__________
Get The 10 Piece Expanding Jam Chuck System For Only $35.00.
__________

The 24 Pen Portfolio Is On Sale For $12.50 Each.
__________

Standard Advertising Button Blowout Sale
$4.00 Each
This Month.
__________

Get Custom Made Buttons For $10 Each Or 10 For $6.50 Each.
__________

The 4GB Flash Drive Pen Kit (Includes Flash Drive) Is Only $10.00 Each. Get The Bushings For $2.75.
__________

The Soft Touch Stylus Tips (Any Finish) Are On Sale For $1.50 Each.
__________

Spectraply Pepper Mill Blanks (3X3X12) Are Only $17.00 Each.
__________

Lignum Vitae Pen Planks Are $1.75 Each.
__________

Chakte Viga Pen Blanks Are $1.50 Each.

Sale Prices Listed Are Good Through June 30, 2014.
 
Click "HERE" To Go To Our Specials Page

Photo Gallery
This is my latest wood carving endeavor


Tracey Has Taken Up A Little Chip Carving here and there. Great Job!

Image Sent In By    Great Job!
Image Sent In By Herb Wolf, Great Job Herb!










Contact Us At:   800-820-1099
 
     Happy Fathers Day to all of us dads out there. Most of us
Dink says,"Everyone should have an Angie Kitty. Get to you local Pet shelter and get one today". These two are inseparable. I do believe Angie thinks she is a dog since she runs with the pack, but she still has that catatude.
who are reading this newsletter will probably be spending the day working in our wood shops. It's a day to do what we want to do so we pick up a chisel and get to it to make something for someone else.
     That's what dads do, keep everyone else stocked up with gizmos and doodads. The best ones are the ones we make and take great pride in. Often our intended recipients do not share the enthusiasm we have for our creations but it is the fun in creating it that counts.
      
TECH TALK
     We have had a great number of issues these past few
These Blanks Were Cast With Too Little MEKP In The Mixture.
weeks 
with folks having problems with casting polyester resin and 
getting some rather inconsistent results. This is an issue we have talked about in the past but since the weather is getting warmer and drier, it's time for a lot of folks to get back out into their workshop and start casting again and for new casting crafters to try their luck. This is a good time to revisit these issues and
get everyone who is interested in casting their own blanks on the right foot to success.
     
Polyester resin (PR), being a polystyrene based product, needs heat to catalyze (speed up the hardening process). The heat is generated by the introduction 
of
Methyl Ethyl Ketone Peroxide (MEKP). This is not MEK that you purchase by the gallon at your local Lowe's or Home Depot for cleaning paint brushes and for use as an enamel paint and varnish solvent. Our MEKP solution is chemically bonded with a strong solution peroxide to cause a heat reaction when it comes into contact with polystyrene. Polystyrene is what causes the PR to smell so strong and is what bonds into 
strands to create your hardened blank.
     The PR will eventually harden on it's own without the addition of the MEKP but it could take several days even weeks for the hardening process to complete. Without the MEKP or with too little, the PR will shrink considerably as you can see in the blanks in the image above.
     Every once in a while we here at Wood-N-Whimsies have to scrape/chip up hardened PR off of the floor under the pump station where we fill the cans of PR that we sell. It's easier to clean up when it's hardened than when it's wet and just smears around on the floor making a mess. What spills on the floor has no MEKP in it but it will harden up in a few days and chips off without any problems or mess.
     The manufacturers instructions specify a given mix ratio for the two chemicals and that ratio is, according the their instructions, six drops per ounce. After using and working with this product for several years now, we have found that this number does not always give you the best final result. Several factors which will throw a wrench into the works often come into play. Let's just say that six drops per ounce is a starting number before we figure in our other factors.
     Our first issue is relative humidity. With a high humidity, such as when it has been raining, the process will be slowed considerably if you stick to the manufacturer's six drop per ounce rule. You will find that in small amounts being cast that the solution can take days to set up and when completely hard will still have a very tacky feeling on the outside surface. The tacky resin is just on the outside and once turned off you will find that the inside of the blank is quite dry and hard. Many commercially made blanks which we get from Taiwan and are also sold at outlets like Wood-Craft have this tacky feeling to them initially.
     The second issue is ambient temperature. That is the air temperature in the area in which you are casting, AKA room temperature. Incidentally, just so you know, your resin should be at ambient/room temperature when you pour it. Do not bring it out of a cool space where you keep it at sixty-eight degrees and take into an area where the temperature is ninety degrees and use it right away. Let the can of resin rise to room/ambient temperature for a couple of hours before you use it. Introducing cold resin to a warm/hot environment will cause condensation to form on the exposed resin and again, as with the humidity issue, cause your blank to be tacky when it is finished hardening.
      With warmer temperatures you can reduce the amount of MEKP you would use in a cooler environment. The resin is already heated partially so you just need a little to give it a boost. Remember, MEKP raises the temperature to cause the resin to harden faster and to minimize the shrinking.
     
     The third consideration of PR casting is the amount of resin you are
casting. If you are pouring a moderately sized casting, for instance six to eight ounces, then six drops per ounce will most likely do the trick for you.
     There is no table in existence that I know of that can be referred to that will tell you exactly how much MEKP to mix in relationship to temperature, humidity and amount of resin being cast. If you choose to cast your own blanks, sometimes the process is purely a matter of trial and error to find a right mix ratio that is successful. When you figure out what works for you, stick with your recipe. 
     If you are casting 32 ounces in one pour, you should back off on the amount of MEKP used to around four drops per ounce since with large castings the temperature will get very very hot. Too much heat will cause your blanks to be extremely brittle, curl the casting like a banana and cause it to chip very easily. Your casting will even break if it is dropped.
     When casting a small amount you need to increase the amount of MEKP used. With the Resin Miser Molds which we sell,  you are casting less than an ounce and will need to put in more MEKP. I use 12 drops in a one ounce pour to generate sufficient heat to cure the resin with minimal shrinking.
     Lastly, you must realize that with anything you put into or pour PR onto that is poly based, the PR will dissolve or partially dissolve it. If you are casting a blank which you have painstakingly taken the time to paint on or adhere things to, the PR will dissolve either the item you put on the tube or the glue which you used to adhere the item. It will definitely dissolve most types of paint. One of our customers wrote us and said that they had good results with fingernail polish. I do not know which brand or if that matters.  
     To prevent your hard work from being dissolved away, you will need to seal it from actual contact with the PR.  We sell two products that will aid you considerably in this cause. One is Ultra Seal and the other is called Resin Spray. Although a little more expensive, I personally prefer the Resin Spray. Being an aerosol I think it covers better and it definitely dries faster.
     When you seal your blanks, more than likely you will get some of the sealant inside the tube. This will decrease the inside diameter and will make the process of pressing in your parts a little more difficult without breaking your blank.
     Just be aware of this and do your best to clean out any sealant residue before pressing in your parts. A rat tail file works great for this purpose.
     When applying either of these products, make sure you seal of the ends of the blank to prevent the PR from creeping in under your work from the ends of the blank. Be sure to apply at least three liberal coats and allow ample time for each coat to dry completely clear before applying the next. This will prevent the PR from directly contacting your artwork.
      I have discussed these issues with customers over the phone on several occasions and by email. I sometime get a comment about how much PR can be wasted if you get the recipe wrong. The only consolation I have for this is that we sell the resin for less than half the cost for twice as much resin as you get at The Big Box Craft Store. They charge $32.00 for a pint, we charge $15.25 for a quart
. Oh yeah, then you have to pay to ship it . But on the other hand when you buy at the Big Box Craft Store, you have to 
spend 
money on fuel to and from, wear and tear on your car, get zero or just plain crappy at best customer help or service at The Big Box Craft Store.
     I guess the shipping charge is a wash after all then isn't it. If you ask the pimple faced twenty-something year old stock person how to use the product at the Big Box Craft Store, at best you will get a blank stare and will spend the rest of the afternoon trying to find someone in the store who even knows what PR is leave alone how to use it. For a lot of us time is money and time not spent making blanks and turning them is just outright wasted time.
 
WHAT'S NEW
     We had a customer ask us to make a #1 Grandma blank so Tracey went to work and gitted-er-did last month. When she finished it I asked her "What about us Grandpa's"? She got on that one as well and now we offer a super new blank for the #1 Grandma and #1Grandpa. Ain't equality great!
      The Grandpa blank is black walnut with alder lettering. With this blank as well, we can make them in any color combination you want. Just give us a call or email us. The best way is to put a note on your order in the comments section at check out and let us know your 
wishes. We will be more than happy to switch things up and make it your way.

     Here is another tribute to our dedicated public
servants. Our firefighters, either paid or volunteer, do our communities a service that goes beyond just dedication. They are life savers and deserve a hearty thanks. Get one of these blanks  and make on for your favorite firefighter.
                                                  Our bill of rights is one document which set the United States of America apart from the rest of the world. Other countries have tried to emulate us but have fell short on an ability to come to terms.
    The Bill of Rights is the collective name for the first ten amendments to the United States Constitution, most of which originally applied only to the federal government. Their provisions have since been extended to the states and to all of the people by way of the fourteenth Amendment, a process known as incorporation.
       The amendments were introduced by James Madison on August 21, 1789 and came into effect as Constitutional Amendments on December 15, 1791. Yes, that was over two years of bickering, mud slinging and political partisanship; so what has changed? While twelve amendments were proposed by Congress, only ten were originally ratified by the states. Of the remaining two, one was adopted 203 years later as the twenty-seventh amendment, and the other has technically remained pending before the states for the past 223 years. That amendment proposal was/is to regulate the size of congressional districts for representation in the House of Representatives. I.E. no more moving of congressional district lines to suit the party in power any more.
     By the way, the twenty-seventh amendment, prohibits any law that increases or decreases the salary of members of Congress from taking effect until the start of the next set of terms of office for Representatives. It was ratified in May of 1992. Some folks just did not like having their pay regulated I guess.
     One of our customers has asked us to make the 1st Signal Brigade Inlay Blank. Here it is, We are a military family, retired, and we do everything we can for our veterans and active duty military folks. I spent 23 years in the Us Navy Submarine Force and know what these guys are going and have gone through. If you have a division or brigade patch that you would like to have made up, let us know and we will do what we can to accommodate you.
     Our shipment from the pen manufacturer has finally arrived and most of our items are back in stock including the ever anticipated gun metal Cigar Pen Kit.
COMING SOON
       
We have some new style Monet kits which are being made as you are reading this. We are opting for a gold kit with black titanium embellishments. It looks very nice and should be a lot more popular than the standard black enamel finish. At least we hope so anyway.
     As soon as we have them in we will put them on the site under the pro-line series. Watch the site and check the What's New Page often. 
 
     Thank you for subscribing to our Newsletter once again. We strive to make sure that we are giving you useful information and our goal is not to be a pest and bother you too often. Some folks want us to send out newsletters more often but to tell you the truth, once a month is quite a bit of work already.
     We would greatly appreciate it if you decide to stop subscribing to us that you please do us the courtesy of unsubscribing
at the "SafeUnsubscribe" link at the bottom of the Newsletter. If you decide you don't want to receive the Newsletter anymore and just mark it as Spam your email will stay on the list of recipients.  
     Our report does not show us who you are if you mark us as Spam, only that someone has done so.  That prevents us from removing you from our Newsletter mailing list ourselves. These newsletters are an expense for us to publish and being a small business, every red cent counts. If you send our newsletter to your spam folder it still gets sent out every month and we get charged for it. If you unsubscribe, you will no longer 
receive the newsletter and we do not get charged for it being sent to someone who does not want it.
     I have experienced for myself those pesky obnoxious businesses that send out hordes of spam to us and when we try to unsubscribe we just get a whole new pile of crap to deal with. When you unsubscribe from us, that's it. It's done and you are not bothered again.
     We do not sign anyone up to receive our newsletter, all subscribers sign themselves up. It took a lot more time to subscribe in the first place than it does to unsubscribe from your subscription.
 
     For feedback regarding this newsletter, please contact me at: tim.nicholas@woodnwhimsies.com or you can call me at 800-820-1099.

Have A Great Day,
Tim Nicholas
Wood-N-Whimsies