ConMet
The ConMet Connection
A Quarterly Publication of Consolidated Metco Inc.
Fall  2013

Importance of Inspecting and Maintaining Your Wheel Ends

When it comes to maintenance on a heavy duty vehicle, the old adage "You can pay me now, or you can pay me later" is as important as ever today. According to the Federal Motor Carrier Safety Administration (FMCSA), #7 in the top 10 reported vehicle violations was lack of inspection/repair of parts. The result of these violations can be costly in terms of fines, let alone the cost associated with downtime or repairs if a component fails because of lack of maintenance. This can be especially true when it comes to wheel ends.
  

This issue of The ConMet Connection will provide guidelines on properly inspecting and maintaining your wheel ends anytime the wheels and drums are removed from your vehicle. Follow these guidelines to help prevent wheel end problems in the future. These practices should be part of every vehicle maintenance program.

 

When the wheels and drums are removed or the wheels are removed from a vehicle with disc brakes, all mounting surfaces on the wheel, brake drum and the flange face of the hub should be cleaned in order to remove any buildup of dirt and/or rust. A hand held wire brush or a wire brush on a die grinder are effective tools for cleaning these components.(See figures 1,2,3 and 4).

 

Caution: When cleaning mating surfaces, use only a wire brush or Scotch Brite pad. Do not use a hard grinding wheel.

 

Careful attention should be paid to the brake drum pilots on the hub assembly. Verify there is no buildup of dirt or rust that will prevent the drum or wheel from mounting correctly.

 

When the mating surfaces have been thoroughly cleaned, inspect the components for signs of cracks, wear or mechanical damage. Pay careful attention to the drum and the brake drum pilots on the hub. Minor damage may be removed with a hand held file. Brake drum pilots with excessive damage will mandate that the hub be replaced (see figure 5).

 

 

 

Figure 5
To prevent the brake drum from becoming stuck to the brake drum pilots on the hub, coat the brake drum pilots and the pilot diameter on the drum with a light coat of corrosion block. Use caution to keep the corrosion block material off of the mating surfaces of the hub flange, drum flange and disc wheel mounting flange areas (see figure 6).
Figure 6

 

The wheel studs should also be inspected for signs of damage. This damage can include corrosion, physical damage or studs that have been stretched by over torqueing. While there are commercial gauges available to check for stretched wheel studs (see figure 7), a new wheel stud can be used as an effective gauge to check for stretched wheel studs (see figure 8). When using either method, the threads should effectively nest or mate into the gauge or new stud. Once the components have been cleaned and inspected, they can be reinstalled onto the hub.

 

See the ConMet Wheel End Service Manual at www.conmet.com and TMC RP222C for detailed wheel mounting instructions.

Additional service information is available at www.conmet.com
or by calling ConMet Customer Service at 800-547-9473
©2013 Consolidated Metco, Inc. / 5701 SE Columbia Way, Vancouver, WA 98661 / (800) 547-9473 / www.conmet.com
ConMet
Amsted Industries