Members Only                                                             Fall 2015
CurryStaying Updated on Pressure Vessel Steels: Improvements in the steels used in oil and gas processing equipment over the last half century
by John Curry, P.E., metallurgical and pressure vessel consultant

In the post world war II period, the steels used in the oil and gas industry were quite different from what we use today.
Plate was SA-285C a 55,000 (379 Mpa) psi tensile steel that was relatively soft and easy to fabricate. It was not killed steel and therefore, not fine grain steel. The low tensile strength meant thicker vessels and because of poor welding techniques, spot or no radiography at all was common, making the items even thicker...READ MORE
Intergranular corrosion of 304 stainless steel.
PfeifferWhy is stainless steel 
corrosion-resistant?
by Michael Pfeiffer, PhD, PE

Stainless steel is known for its corrosion resistance in many environments in which carbon and low alloy tool steels would corrode. The corrosion resistance is a result of a very thin (about 5 nano-meters) oxide layer on the steel's surface. This oxide layer is referred to as a passive layer, since it renders the surface electrochemically passive in the presence of corrosive environments...
Elements
What are the effects of various elements in the chemical composition of steel?

Here are short explanations and a useful chart about various elements and their effects when added to steel....MORE...
Bill Herdman, fabrication technique and welding specialist
HerdmanWhat is good practice in welding stainless steel to carbon steel?

Bill Herdman is a recognized authority on steel welding and fabrication--and incidentally, his consulting services are free of charge to STI-SPFA members.

Here's Bill's response to this question:

The issue is preventing dilution of the weld itself. Stainless steel is 18% /8% nickel/chromium, while the 309 filler metal is 25%/20% nickel/chromium. During the weld, the additional chromium and nickel mix with the C/S base material and NOT dilute the weld area (fillet). The additional chromium and nickel maintain the corrosive resistance of stainless steel.

When anything is welded, there is melting and penetration going on. The additional chromium and nickel are needed to keep the corrosion side of the S/S (or melt through issue) from becoming a corrosion spot.

Bill says that the selection of filler metal is the key to welding stainless to carbon steel. When specifications, the Code, or internal weld procedures do not dictate specific requirements, general welding can be made with type 309 electrode or wire (spool MIG).

WardNew fab shop at Ward Tank

Ward Tank & Heat Exchanger
Ward Tank held a Grand Opening of its new facility in Houston on Thursday, October 8. 
Their customers and vendors were given a tour of the new building and everyone had a chance to try mig welding. "People got to have a lot of fun while learning," said company owner Jon Ward. 
Code
Valuable website: National Board of Boiler and Pressure Vessel Inspectors

2015 National Board Inspection Code (available for purchase)

The NBBI webpage states that "The National Board Inspection Code (NBIC) was first published in 1946 as a guide for chief inspectors. It has become an internationally recognized standard, adopted by most US and Canadian jurisdictions. The NBIC provides standards for the installation, inspection, and repair and/or alteration of boilers, pressure vessels, and pressure relief devices."


2014's Award-winning 
pressure vessels
Kennedy Tank & Mfg. Co. Inc. Award
Six (6) Pack PVC Reactor Condensers
A large multi-national chemical manufacturer inquired for supply on a large project.The project entailed equipment to double the capacity of one of their product lines at one of its largest plants in the states...READ MORE
CB&I, Plainfield, IL
Propane and butane storage tanks
These (6) large spheres were designed and built to the strict requirements of the ASME, Section VIII, Division 2 Standard to hold 120,261 BBLS of Propane and 75,237 BBLS of Butane under extreme pressure...READ MORE

FallConf
2016 Fall Conference
coming back to Houston

Save the date! August 22-24, 2016, is STI-SPFA's annual Fall Conference. This year's was in Mobile, Alabama, where we toured Outokumpu's brand-new facility nearby.

Next year, we'll be back in Houston with exciting speakers and essential networking. John Curry, metallurgical and pressure vessel consultant, will present a special pre-conference pressure vessel fabrication workshop on Monday, August 21. Put these dates on your calendar now!

Steel Tank Institute-Steel Plate Fabricators Association
STI/SPFA is a trade association representing fabricators of steel construction products and their suppliers. Member companies produce steel storage tanks, field erected water tanks, pressure vessels and heat exchangers, and pipe and pipelines. Their customers are from the petrochemical, power generation, food, pharmaceutical, fuels, wastewater and water transmission industries.
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Pressure Vessel Bulletin is published periodically by STI-SPFA.
Technical and other information published is provided without representations  
or warranties, express or implied. In particular, STI-SPFA does not
warrant the accuracy of information presented from external sources.