Sonoco Protective Solutions  
Swing the Bat!
from Sonoco Protective Solutions
June 11, 2013
Restaurant Grand Opening Header Image
Greetings!


Welcome to the June 11 issue of Swing the Bat!  It's been an exciting couple of months and we have a lot to tell you about in this issue!  Let's keep the momentum going with even more stories & news as the summer goes on!  Remember that this newsletter depends on you, so please submit your ideas to Jessica Irons.  There are NO bad stories!  Thank you for your help!!
  
Sincerely,
Jessica Irons
Sonoco Protective Solutions
Sonoco Delta Force 
  
Sonoco was recently awarded the business for a unique design that serves as both a work in process jig as well as the final packaging for Delta Faucet's stand alone tub filler product line.
   
The opportunity arose during a Lunch & Learn presentation when one of the engineers on the tub filler project asked if there was a way we could create a fixture to protect the high value, complex, and class A surface finish of the product during the manufacturing process.
 
  
Sonoco engineers further refined the idea and designed a unique set of EPP blocks that serve as a "build as you go" fixture for protection during the assembly process as well as the packaging in which to ship the finished product.
  
Congrats to the Sonoco engineers on their creativity and help with making the idea a reality!  This new business will go into production in the 4th quarter of 2013 and is saving Delta a significant amount in fixturing that would have been required without this unique design.
  
Please contact Chris Dotta for more details.
Sonoco Drains the Competition 
  
A representative from Airia, a manufacturer of air handling systems and air purifiers for hospitals, stopped by the Sonoco booth at the HVAC Industry trade show (AHR) in Dallas, TX earlier this year to learn more about molded foam components.
  
Sonoco followed up with Airia soon after the show was over. The VP of Operations was impressed with our quick follow up and awarded Sonoco the business for an EPS molded foam drain pan component for a heat exchanger.  
     
This particular component was actually designed by the Airia engineers, but it has led to several additional projects as well as the opportunity for us to do a Lunch & Learn presentation for a group of Airia engineers. 
 
 
This is a great example of how we are using smaller, industry focused trade shows and face to face presentations to help promote our molded foam components. 
  
Please contact Ken Smith for more details.
Thanks for Reading! 
Hopefully you enjoyed learning about the latest exicting projects going on within Sonoco Protective Solutions.  Thanks to everyone who has sent in content ideas and please keep the great ideas coming!
  
Please e-mail all ideas to Jessica Irons.
  
Thank you!
  
  
In This Issue
Tub Filler
Airia Drain Pan
ThermoKing Bulkhead
Putnam EPS Recycling
Quick Links
  
  
King Size Win 
A Sonoco account manager was walking through a Thermo King factory when his client pointed to a roto-molded plastic bulkhead part and said "if you can replace this part with something else, it will be a huge accomplishment."
  
Sonoco engineers rose to the challenge and came up with a very unique molded EPP component solution that is lighter, less expensive, and significantly less labor intensive than the original part; which was made out of a heavy roto-molded plastic filled with PU foam.
   
Changing materials allowed ThermoKing to cut the piece price by more than $20, and helped them gain back all of their processing and assembly space that originally had been dedicated to the PU process. 
  
Congrats to everyone on this innovative win!
  
Please contact Joe Ranney for details.
Putnam EPS Recycling

As you may or may not know, most of the Sonoco Protective Solutions plants accept EPS foam for recycling.  We're always trying to get the message out about our recycling capabilities whether through our membership in the EPS Industry Alliance or through customer presentations and our website.

 

   

In 2012, the Putnam, CT facility recycled 37,356 lbs of EPS from external sources and has recycled 11,294 lbs so far in 2013.

 

"We certainly have the ability to recycle much more EPS at this facility and would like to find a way to communicate this ability to the public," said Milton Goncalves, Putnam Plant Manager. 

 

Jessica Irons is working with the Putnam plant and the EPS-IA help promote recycling efforts in the surrounding areas in order to ensure Putnam can use their EPS recycling capabilities to the fullest potential.

 

Please contact Jessica Irons for more details.