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Microscopy and Failure Analysis Services for Nanostructured Materials


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Greetings!

At PolyInsight, we specialize in using high-resolution imaging techniques to solve the problems you face in product and process development everyday. In this newsletter, I focus on some of the technical aspects of examining surface roughness and morphology with the atomic-force microscope (AFM). If you know someone else who might like to receive our monthly news, please forward this email on to your colleague or friend.  Please read on...

High-Resolution Surface Texture of Elastomeric Drug Closures for Parenteral Applications

Polymer coatings are applied to elastomeric (rubber) closures for drug packaging when performance issues such as lubricity, barrier properties, extractablesRubber Mini Expo and leachables must be controlled. Coatings can have complex compositions which lead to complex surfaces, additional surface treatments such as plasma spray or electron beam may add another aspect of complexity. Surface roughness and texture at the nanometer scale is readily examined with the atomic force microscope, which can be used as a diagnostic tool when coatings fail or unexpected results are obtained. Two examples of surface phase imaging with the AFM are shown here; a PTFE coating (above) and a parylene coating (below), both imaged at the same magnification and under identical conditions. Although surface roughness measurements Rubber Mini Expowith nanometer resolution can provide useful insight, the phase image can provide a level of detail for the coating structure not available by other means. Contrast in the phase image is based on differences in mechanical properties for the materials at the coating surface, and the distribution of hard and soft elements is clearly resolved in these images. Such differences in surface texture will have a direct impact on critical properties such as lubricity. Using AFM to assess the properties of your coatings can be a key tool for a better understanding of process and composition variables. Call PolyInsight for more information on how your specific problem can be addressed.
At PolyInsight you will find the experience and technical know-how to solve your problems in materials R&D, product/process troubleshooting, and failure/defect analysis. We guarantee results of the highest quality, fastest turnaround, and complete confidentiality - call us today to discuss your project and let us help you succeed.

Finally, a special thanks to all of our clients who have helped make PolyInsight the success that it is today. See you next month!
Best regards,
 
Mike Mallamaci
PolyInsight LLC
November 2008
Surface Analysis
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