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BESTPROTO- More Tips on Turning Your Design into Reality
Guidelines on Making Your Prototype Builds "Assembly Ready"
- July-Aug 2007
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Greetings!

Included in this summer newsletter are more "tips" to help insure the success of your next prototype build. This is the third in a series designed to insure a smoother, trouble free prototype build and keeps your prototype build costs down.

The guidelines below along with others that you can find in our archives can help you standardize the fabrication and assembly of your product, while lowering its cost. When followed, these help reduce errors and make sure that your prototype can be built accurately and as quickly as possible.

Don't forget to see us at IPC Midwest at the Renaissance convention Center in Schaumburg, IL on September 26-28th!

Call BESTProto to insure the success of your next prototype build (847) 797-9250.

The following guidelines, the third in a series, apply to making your SMT components "assembly ready" .
The info below continues the outline we started in our last 2 newsletter concerning the "best practices" of board design for assembly.

SMT diodes and LEDs Make sure to designate the cathode (-) end with a bar in the silk screen. For LEDs "-" and "+" symbols in the silk screen are very helpful for assembly and inspection to make sure they light up the first time.

Test Points Test point pads should be a minimum of 0.030" in diameter and at least 0.050" center-to-center away from each other.
Make sure the test point pads are accessible after the board is assembled.
To keep test fixtures and testing costs down, place all test points on the same side of the board, as far away from each other as possible, and keep pad diameters as large a possible.

Wires With the exception of jumper wires do NOT design wires for direct soldering to the circuit board. Instead, use an insulation displacement connector (IDC) or crimp on style terminal to the end of the wire.
Try to eliminate all jumper wires.If jumper wires are absolutely necessary , use standard lead spacing and zero ohm resistors.

Fiducials In general a minimum of two (four is ideal) round fiducials per assembly side are required. Make sure the fiducials are across from each other, in opposite corners at non-symmetrical points. If the board is placed in an array, fiducials are required on both the assembly and rails. It is also good practice to use two different sizes of fiducials should be used per side. If space permits, local fiducials should be added for fine pitch components (in addition to the three general fiducials for the board). Local fiducials reduce the possibility for misplacement, particularly on larger more densely packed boards.

Garth Cates
BESTPROTO Inc

phone: 847-797-9250
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