Nova Data Testing Newsletter
Winter 2011
Visual Inspections
Visual Inspections
Tanl Bottom Inspections
Where in the World?
Quick Links
 
 
 

Welcome back to our Winter Newsletter. I hope that our Fall edition was informative to you.

 

Yes, we are still doing work in the sunny Caribbean as well as the not so sunny Northeast.  2011 is shaping up as one our best years ever with a great inspection team ready for challenging work.
Visual Inspections
 

Visual inspections are the oldest form of non destructive testing techniques. From pottery to arrowheads each craftsman was expected to produce the best products possible for the consumer. Today manufactures have a variety of methods to inspect their goods. But the eye is still the most important element in any inspector's tool box. Reflected light enters the eye through a tear film in the cornea where the majority of light refraction occurs. This light passes through the iris which controls the amount of light entering the eye. Past the iris is the lens which changes shape in order to focus the light on the retina in the back of the eyeball. The retina is covered with special cells called rod and cones that convert incoming light into nerve impulses. These nerve impulses travel to the brain through the optic nerve where they are decoded. Our sight is an elegant yet simple system.

 

Visual perception is the comparison of what the eyes see with what the mind sees. Although there is a tremendous amount of information available in any given image only a small percentage is used for detail recognition. For this reason the inspector may not notice all the information available in a particular field of view.  

 

Visual acuity or the ability to discern detail is a product of the concentration of the cones at the center of the retina, also called the fovea centrallis.  This acuity decreases rapidly as the image of the object is moved away from the fovea. Visual acuity is the measurement of resolution acuity, recognition acuity and temporal acuity. Resolution acuity measures the eye's ability to distinguish between fine lines or points. This is usually expressed as an angle and eye tests check this acuity using letters to measure the smallest target. Recognition acuity is the ability to differentiate between objects such a the letter "O" and the letter "Q". Temporal acuity is the measure of the response of the eye to changes in contrast over time. Temporal contrast is measured as the length of time and cycle time that a flash of light must last in order to be distinguished.

 

Stereoscopic vision provides the ability to distinguish the depth between objects which is due to the lateral distance between the two eyes. Visual and optical devices such as binoculars increase stereopsis, while monocular devices like microscopes, borescopes and metallographs remove all depth perception.

 

Visual acuity of inspectors may be assessed at both near and far distances. The 20/20 Snellen vision test is performed at 20 feet and is a common vision test. Near vision is usually checked using the Jaeger J1 or J2 vision tests at 16 inches. ASNT Recommended Practice No. SNT-TC-1A as well as ASME and other codes and specification require these visual tests for inspectors.

 

Color vision is detected by the cones concentrated at the center if the retina (fovea centrallis). It is dependent on the quality and quantity of light and the eye being properly adapted. In 1801 Thomas Young proposed only three types of color receptors with which all colors of the visible spectrum are detected. Hermann von Helmholtz expanded the theory fifty years later. Their theory says light is detected in an additive nature and that the three primary colors are responsible for the perception of all colors. Another theory by Ewald Hering proposed four primary colors, red, green, yellow and blue. Today both theories are blended to explain the physical nature of the eye and how the brain manipulates the information. Regardless of the theories most inspectors are required to take a color vision test using pseudoisochromatic plates such as the Ishihara plates. It has been found that approximately ten percent of males have some color deficiency while only one half of one percent of females have any color deficiencies. Our next newsletter will discuss the many types of lighting which is required for proper visual inspections.

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Tank Bottom Inspection Criteria  

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The article will discuss the added requirements for the training and testing of NDT personnel who inspect storage tank floors during an API 653 out of service inspection. The America Petroleum Institute added Appendix G to the 653 code in 2003 to describe the precise requirements for this training and testing. It describes the number of training hours, the types of test questions and even details the construction of a tank floor mock-up with manufactured defects.

 

Most out of service inspections use magnetic flux leakage (MFL) as a great detector for locating underside floor corrosion. This is often referred to as soil side corrosion caused by the contact of the steel floor with the moisture and chemical make up of the soils underneath the tank. MFL however cannot give an accurate assessment of the remaining wall thickness due to some of the limitations imposed by the inspection environment. The only reliable and accurate quantitative assessment must be obtained by using ultrasonic thickness techniques. These techniques include appropriate operator training and not just the ability to take digital thickness measurements.

 

It is essential that a quality A-scan be used to assess any corrosion detected. This equipment must be capable of determining location, size and the accurate measurement of remaining floor thickness. A 5 Megahertz dual crystal focused contact transducer of either .375" or .500" in diameter should be used. Either water or a gel type couplant should be used. It is essential that the amplitude of the signal from the corroded back wall must be raised to at least the same screen height as the calibration reflector. While it is true that a reflector from a straight back wall will give a clean signal the same is not true for a corroded surface. Since there is an irregular profile the energy being reflected back will be wider at the base and have much lower amplitude. In this case the operator's experience in adjusting the ultrasonic equipment is essential. This is the reason that code book now requires the advanced training for ultrasonic prove-up operators.

 

Here is a summary of the requirements now in place for API 653 tank bottom examiners.

 

1. A written procedure that address the essential and non-essential variables for a tank bottom inspection.

2. A record of the qualification test for a specific scanning operator.

3. A record of the qualification test for a tank bottom procedure.

4. Each scanning operator shall receive 40 hours of training. The training will include NDT principles and scanning equipment operation and calibration.

5. Specific dimensions of the tank bottom sample (70 square feet) and a minimum number and size of pits to be located during the operator testing.

 

Nova Data Testing continues to strive to maintain our professional edge. If your testing personnel require any qualifications or certifications please contact our sales team.

 

Where in the world?

 

The answer to the question in the Fall newsletter was Greece.

 

Counterfeit Gold

 

Imagine buying a gold bar that was filled with tungsten. Well that is what happened to the central bank in this country. Forgers have discovered that tungsten is the only lower value metal that has a specific density close enough to gold to fabricate passable counterfeit pieces of the same size and weight as genuine coins and ingots. Over the years there have been cases of smaller coins and ingots being drilled out to remove the gold and then having it replaced with tungsten. However it is far more profitable to fabricate larger original bars of tungsten that are then gold-plated. 

 

Enter the world of ultrasonic NDT. A UT flaw detector is capable of finding laminations or gaps between metals whether they be steel, aluminum or gold. A very simple and accurate ultrasonic inspection can be conducted on any gold bar to discover if the bar is 100 % gold or if another metal or flaw is hidden below the surface. Now which county's central bank found out they were holding counterfeit gold ingots.

 

1. Japan

2. Germany

3. United States

4. China

5. Switzerland

 

Answer in the Spring Newsletter

 

 

Thanks for your continued interest in the Nova Data Testing Newsletter. I hope you will continue to enjoy it and get some good information from our articles. If you think of any ideas or interests for the next newsletter please email with your comments.
 
Sincerely,
 
John Taylor
Nova Data Testing