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Barge Winch Safe Operations Revisited
A safe winch operation requires following two paths.
A good bench press weight goal is considered to be 1.5 times your body weight. For me that would be 270 pounds. Lifting 270 pounds is ambitious for most, but it is an achievable goal with proper training and nutrition.
With the 40 ton Nabrico DF-156 Barge Winch found on most Higman barges, with your strength, you can pull 14,000 pounds without ever working out. Add the extension bar and your pull capacity is increased to 17,800 pounds.
But with the multiplication of your strength achievable with the operation of these barge winches, there comes responsibility. Your responsibility is to operate the winch safely.
Before we use a manual barge winch we need to look at two areas of concern to ensure a safe operation:
- Mechanical Condition of the Winch.
- Safe Operational Techniques.
1. Mechanical Condition of the Winch.
Step one in a safe winch operation is keeping the winch in good mechanical condition. That winch sitting on the corner of a your barge, is subject to many harsh environmental and operational conditions. Salt water, sun, cable tension and bearing/gear wear are all in a constant struggle to break that winch down. How often have you looked at a winch on a barge that has sat in a fleet for a period of time? You may notice that corrosion quickly takes a toll on the uncoated gears and bearings.
Mechanical Condition Inspection and Maintenance:
- Brake assembly - Check pads for wear; make
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This winch needs some maintenance. | sure all parts operate freely. - Gear teeth - Are there broken teeth? Are they heavily corroded? Clean up corrosion and lubricate.
- Dog assembly - Ensure it is free to operate and parts are in good shape.
- Ratchet Assembly - Ensure all parts are free to operate. Is the spring in place and in good shape?
- Winch wheel - Is the wheel in good shape; not rusted out and not bent.
- Winch wheel key - Is the winch wheel tight on the shaft and does not wobble when turned?
- Grease fittings - Has the winch been greased as per the barge maintenance schedule? Is excess grease cleaned up?
- Cable and wire clamps - Is the cable in good condition and laid on the drum uniformly (no "bird nest")? Look for damaged wire clamps.
- REPORT ANY WINCH DEFICIENCIES that cannot be addressed by the crew on the "BARGE MAINTENANCE NEEDS REPORT".
Inspections should be conducted routinely before each use of the winch and in depth as per the Monthly Tow Service Guide.
2. Safe Operational Techniques:
The winch operator must position himself in the proper location to prevent the possibility of injury when tightening or loosening a barge winch. With high tension loads, the possibility of wet decks and operator error, situational awareness by the operator is a must.
Safely operating your barge winch:
- Understand the proper operation of the winch. If you are unsure, go to the "Friday Question" section of the Higman Computer Based Training website. Complete and review, "Towing Gear, Set No. 2, NABRICO DF-156 40 Ton Manual Winch"
- Understand and stay out of the "Danger Zone". This is the pie slice area starting at the drum and following the cable out 15 degrees on either side.
- When turning the winch wheel, positioned yourself on the side, facing the wheel, centered on the axis, in an upright position. Do not lean over the wheel toward the drum.
- The ratchet arm, inboard of the wheel, could catch during operation allowing it to swing up and hit you.
- Use a ratchet extension that is no more than 2 feet long.
- Tighten using the extension bar only from the side of winch to eliminate the chance of ankle/leg/head injury.
- Place the extension bar firmly on the end of the ratchet handle.
- Place feet firmly, shoulder length apart, facing winch.
- Extension bar should not be raised more than chest height.
- Use firm, smooth action.
- If your winch has an open spoke wheel, keep feet and arms out of the spokes on winches!
- If wheel surges, your foot is no match.
 | Stay out of the "Danger Zone". |
The safe operation of your barge winch begins with you. Diligent maintenance, knowing the ins and outs of running the winch and using situational awareness will help you safely use this tool.
If you cannot bench press 270 pounds, no big deal. Tell your friends you can pull in a barge by yourself with a force of 17,800 pounds! |
Are You Ready?
The first wheelman seminar is one week away! As we finish our preparations, we want to remind you of a few things before getting there.
This year the meetings will begin at 8 AM on the first day. We will start over breakfast in the main ballroom. Your guest is encouraged to attend this part of the meeting. Once we are finished with breakfast we will be moving to the Learning Center, downstairs.

The meeting dress code is "business casual". Employees should wear long pants, close toed shoes and a collared shirt.
For all guests who signed up for the horticulture tour, it will start at 10 am. Ms. Cathy will meet guests in the lobby to begin the tour.
If you need directions that can be obtained by clicking here or logging onto Higmanboats and going to "Upcoming Events". |
Chemical Corner
For the next few months, the Higman Training Newsletter will highlight the products carried aboard Higman Barges. The information below is general and is not meant to replace the Material Safety Data Sheet (MSDS). For detailed product safety and health information, be sure to read the most current MSDS for the product you are interested in.
 | Naphtha |
Today's Chemical is:
Naphtha
What is it?
Naphtha is produced in petroleum refineries as an intermediate product from the distillation of crude oil. It is a liquid intermediate between the light gases in the crude oil and the heavier liquid kerosene. Naphtha is a catch-all term for any petroleum distillate that boils at 122 to 400 degrees Fahrenheit.
Naphtha is a colorless to reddish-brown volatile aromatic liquid, very similar to gasoline. The auto ignition temperature is typically 475°F. The flash point is typically about -7°F.
Naphtha is used primarily as a feedstock for producing high octane gasoline. It is also used in the petrochemical industry for producing olefins in steam crackers and in the chemical industry for solvent (cleaning) applications.

In everyday use, you may recognize Naphtha as "Coleman Fuel" that is used in camping stoves. It can also typically be found as a solvent in oil based paints. Naphtha will dissolve wax, spread it into a thin layer, and then evaporate. For this reason, it is great for shoe polish!
Many refineries produce a number of different forms of naphtha. Each comes with its own material safety data sheet (MSDS) providing specific information about its chemical composition, handling precautions, health risks, and so forth. It is important to read this information carefully to confirm that one is as knowledgeable as possible before loading/discharging this.
How is it shipped?
Naphtha is typically shipped in bulk via tank barge, rail tank car or pipeline. Tanks typically must be clean and stripped near liquid free before loading as per the shippers instructions.
- Normally, Naphtha will be closed loaded while connected to a vapor collection system at the dock.
What are my concerns?
Naphtha in most cases contains Benzene. Adhere to all Benzene policies when working with this cargo. Wear all recommended PPE.
There is a possibility of H2S in some Naphtha cargoes. Be sure H2S precautions are understood by all crew members and communiucations with dispatch and the loading dock are open to know if the possibilty exists.
In the event of a release, evacuate personnel to safe areas. Remove all sources of ignition. Response and clean-up crews must be properly trained and must utilize proper protective equipment
Eye contact: High vapor concentration or contact may cause irritation and discomfort. Remove contact lenses. In the case of contact with eyes, rinse immediately with plenty of water and seek medical advice.
Skin Contact: Brief contact may cause slight irritation. Skin irritation leading to dermatitis may occur upon prolonged or repeated contact. Can be absorbed through skin.
In case of contact, immediately flush skin with plenty of water. Take off contaminated clothing and shoes immediately. Wash contaminated clothing before re-use. Contaminated leather, particularly footwear, must be discarded. Note that contaminated clothing may be a fire hazard. Seek medical advice if symptoms persist or develop.
Ingestion: Aspiration hazard if liquid is inhaled into lungs, particularly from vomiting after ingestion. Aspiration may result in chemical pneumonia, severe lung damage, respiratory failure and even death.
If swallowed Do NOT induce vomiting. Never give anything by mouth to an unconscious person. Seek medical attention immediately.
Inhalation: Vapors or mists from this material can irritate the nose, throat, and lungs, and can cause signs and symptoms of central nervous system depression, depending on the concentration and duration of exposure. Inhalation of high concentrations may cause central nervous system depression such as dizziness, drowsiness, headache, and similar narcotic symptoms, but no long-term effects.
If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Seek medical attention immediately.
Fire Fighting: SMALL FIRES - use any extinguisher suitable for Class B fires, dry chemical, CO2, water spray, fire fighting foam, or Halon. Do not use a solid water stream as it may scatter and spread the fire. |
Licenses
Higman License Processing is moving!
All licenses will now be processed by Patti Guthrie in the new Higman Covington, La office.
Ms. Patti has experience working with the Coast Guard on licenses from her previous employer. She is well versed in the new medical regulations and changes that have been ongoing at the National Maritime Center in West Virginia.
If you will be renewing or upgrading your license in the near future please contact Patti at:
Patti Guthrie
21175 Hwy 36
Covington, LA 70433
(985) 893-3337
pattig@higman.com |
Nav Zone
Matagorda Bay Current Meter
A new current meter will be installed in the next 90 days at the intersection of the ICW with the Matagorda Ship Channel. This meter is to be added to the existing PORTS (Physical Oceanographic Real-Time System) provided by NOAA.
The PORTS system includes many areas we operate on a regular basis, including Houston/Galveston, Mobile Bay, Sabine/Naches, and Lower Mississippi River. Each meter may provide tides, currents, wind, temperatures and barometric pressure.
PORTS can be accessed online:
http://tidesandcurrents.noaa.gov/ports.html
Then click on the current meter location on the left side.
USCG Navigation General:
Which position includes the effects of wind and current?
A: Dead reckoning position B: Leeway position C: Estimated position D: Set position
Discounting slip, if your vessel is turning RPM for 10 knots and making good a speed of 10 knots, the current could be _______.
A: with you at 10 knots B: against you at 10 knots C: slack D: with you at 2 knots
Your vessel is making way through the water at a speed of 12 knots. Your vessel traveled 30 nautical miles in 2 hours 20 minutes. What current are you experiencing?
A: A following current at 2.0 knots B: A head current of 2.0 knots C: A following current of 0.9 knot D: A head current of 0.9 knot
You are steering a southerly course, and you note that the chart predicts an easterly current. Without considering wind, how may you allow for the set?
A: Head your vessel slightly to the right B: Head your vessel slightly to the left C: Decrease your speed D: Increase your speed
In a river subject to tidal currents, the best time to dock a ship without the assistance of tugs is _________.
A: at high water B: when there is a following current C: at slack water D: at flood
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Stern Shots
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Advanced Pilothouse Management Class, Feb 2012 |
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M/V Sandpiper ready to go to work |
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Capt. Dwayne Richardson & Capt. Robert Nealy discuss maintenance with Chuck |
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Chris Ridley on the M/V San Antonio |
 | Daniel Winegeart is happy to get his Masters license! |
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Johnnie Parker on the M/V Miss Sarah |
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Nautical Trivia
French shipwreak from 1686 recovered in Matagorda Bay in 1996
The La Belle was one of Robert de LaSalle's four ships when he explored the Gulf of Mexico with the ill-fated mission of starting a French colony at the mouth of the Mississippi River in 1685. La Belle was wrecked in the southern end of Matagorda Bay the following year, dooming La Salle's Texas colony to failure.

The La Belle was a barque-longue, with three masts and a relatively shallow draft of about 8 feet. Her beam was officially 14 ft 9 inches, and she was 54 ft 4 inches long with a cargo capacity of 40-45 tons. The ship was designed to be highly maneuverable, with the mainmast and foremast holding two sails each, while the mizzenmast supported a single triangular sail, and another small square sail hung from the bowsprit.
For over three centuries the wreckage of La Belle lay forgotten until it was discovered by a team of state archaeologists in 1995.
The La Belle is one of the most important shipwrecks ever discovered in North America. The excavation, conducted in a cofferdam in Matagorda Bay, lasted almost a year and produced an amazing array of finds, including the hull of the ship, three bronze cannons, thousands of glass beads, bronze hawk bells, pottery and even the skeleton of a crew member. The one million artifacts represent a kit for building a 17th-century European colony in the New World.
 | The hull of the La Belle during the 1996 excavation. |
The project has now shifted to the conservation phase, in which every artifact is carefully identified, cleaned and preserved. The hull of the ship has also been reconstructed and is undergoing chemical treatment to preserve it. Many La Belle artifacts are currently displayed at the Bob Bullock Texas State History Museum in Austin, and others will be exhibited in museums around Matagorda Bay. |
Dates to Remember
2012 Wheelmen's Seminars
First Session FEB 29 - MAR 1
Second Session MAR 12 - MAR 13
Third Session MAR 21 - MAR 22
2012 Advanced Pilothouse Management at SCI
Second Session APR 23 - APR 25
Third Session JUN 11 - JUN 13
Fourth Session AUG 13 - AUG 15
Fifth Session SEP 24- SEP 26
2012 Higman Leadership and Management Course
First Session OCT 4 - OCT 5
Second Session OCT 18 - OCT 19
To schedule training please email Kelly or call at 281-864-6011.
CBT Certificates earned by Higman employees from JAN 17, 2012 to Jan 25, 2012.......720! DO ALL CREWMEMBERS HAVE ACCESS TO THE HIGMAN TRAINING NEWSLETTER? - PLEASE MAKE SURE A HARD COPY IS PRINTED AND MADE AVAILABLE FOR THE CREW.
- Add your email address with the "Join our Mailing List" button (above, page 1, left side) to get your own copy!
Answer to this weeks Navigation General ... C,C,C,A,C |
Meetings Ahead!
Throughout history there have been great meetings that changed the course of human events and determined the fate of nations.
On the afternoon of April 9, 1865, negotiations began between General Robert E Lee and General Ulysses S Grant in the McLean House near Appomattox Court House. In that meeting, the terms of surrender were agreed upon between the North and the South, ending the Civil War.
In 1945, aboard the battleship USS Missouri, General MacArthur met with the Japanese Foreign Affairs Minister to sign the formal documents ending WWII. A war that cost millions of lives was over.
Our Wheelmen's Seminars start next week. Though these meetings will not be as dramatic or as far reaching as the meeting described above, they will be important for our operations.
How important? Here is my take.
We now have 161 Wheelmen operating in the Higman fleet. That is a large group of front line managers, who are responsible for the safety and well-being of their crews. They are responsible for the safe and efficient operation of their tows.
How many of them do you personally know? You may pass each other on the canal, but hardly ever get the chance to really sit down and get to know one another.
This is your chance to meet many of your co-wheelmen! This is your chance to offer your wisdom to help make our operation better!
See you at the meetings!
Have a great and very safe week!
Sincerely, |
GORDIE KEENAN KELLY CLEAVER
© 2011 HIGMAN MARINE SERVICES, Inc. |
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