Fun with Meters and Switches
Things to know when you check your generator's electrical end!
The first thing most tankermen see they go to the lower engine room is the generator panel. On this panel is a series of monitoring meters, indicator lights and selector switches. What is the purpose of this equipment and why do we have it?
Before we start discussing the functions of the monitoring equipment, let's look at some electrical generator basics.
On our boats, electricity is generated by converting mechanical energy from a diesel engine into electrical energy in the generator section. A diesel coupled to a generator is normally referred to a "genset"
Power generation is based on the phenomenon of electromagnetic induction. As the generator's shaft rotates, an attached magnetic field or "pole" (north and south), passes inside a series of wire coils built into the stationary (stator) section of the generator. This creates a voltage through induction. Our generator shafts have two sets of north and south magnetic poles.
In the case of a Higman boat, a "three phase" voltage is induced into the wires. That voltage is then delivered to the inside of the operating panel for distribution as 208 volts of alternating current or "AC".
Let's look at the meters and selector switches on your panel to see why they are important and what you should be looking for.
Hertz Meter

In the middle of the panel you will find the "hertz" meter. A hertz, abbreviated as Hz, is the equivalent to a cycle per second (cps) and is directly proportional to the rotational speed of the generator's diesel engine. This is also referred to as the frequency of the generated electricity.
Since our generator engines are designed to run at 1800 revolutions per minute (rpm), we can convert this to cycles per second, or hertz:
1800 rpm divided by 60 seconds in a minute equals 30 cycles per second or hertz.
1800 = 30
60
Because there are two sets of magnetic poles on the generator rotor, we then can multiply the 30 hertz by 2 and get 60 hertz.
The rated hertz is 60Hz or 1800 rpm. A range of 60Hz to 62Hz is about right. Having the frequency a bit on the high side, keeps the generator speed from dipping down too much when a large load such as a motor kicks in.
If your hertz meter show "63 Hz", then your generator's diesel speed is 1890 rpm; that is 63/2=31.5, then 31.5x 60 = 1890 rpm. In this case the diesel's governor may be set a bit high.
If your hertz meter shows "57 Hz", then your generator's diesel speed is 1710 rpm; that is 57/2= 28.5, then 28.5 x 60 = 1710 rpm. In this case, the rpm's are at least 80 rpms slow.
Check with the Repairs Department if your genset's governor needs to be set higher or lower.

Volt Meter
With the way our generators are wired for three phase power, the volt meter should always read about 208 volts. Underneath the volt meter, you will see a selector switch. The Voltmeter Selector Switch is connected to the Voltmeter. It measures the voltages between different phases with a single voltmeter. Since our voltage is "three phase", there are three separate coils in the stator producing voltage.
In the 1-2 position the voltmeter will display the phase voltage between coil 1 and coil 2. In the 2-3 position the voltmeter will display the phase voltage between coil 2 and coil 3. In the 3-1 position the voltmeter will display the phase voltage between coil 3 and coil 1. Why is this important?
Since the coils produce inducted voltage independently, it is important to know that each is operating properly. If a defect was to develop in a coil, the voltage would be different or zero between phases. An experienced electrician than can isolate the problem.
Your job is to observe that all the voltages are close to the same between each phase.
Ammeter

The Ammeter measures the flow of electrical current from the generator. This meter will show different readings depending on the present load on the generator.
The Ammeter Selector Switch - as the name suggests - is connected to an Ammeter, monitoring current in each phase using only one ammeter. It is the same idea as the voltmeter; you should observe that the current flow or amps, is nearly the same for each phase.

Ground Amperes
The Ground Ammeter shows current that may be leaking from the circuit. Push the "test" button to see if there is current leakage from the circuit. Normally this should show "zero".
In the end, your job is to look for changes if the readings you see on these meters. Beyond that, professional help from an electrician will be needed.
With any electrical equipment, safety is your number one concern. Observe and report any problems. Do not attempt to repair.
There may be setup differences in the meters and selector switches throughout our fleet, but the concepts are the same. |