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Sweetgrass Distiller. )
  • Spirits of Main Distillery (Bartlet Winery)
  • Craft Spirtis Distribution by Ansley Coale, Craft Distillers Tap In.
  • Back issues
  • TTB Permits
  • Here are some images of distilleries I have visited.
    Above, the view from Sweetgrass Distillery, Main. Below, Vermont Spirits.


    Spirits of Main Distillery (Bartlet Winery)

    Spirits of Main Distillery (Bartlett Winery/Distillery)

    Philadelphia Distilling bottles its Blue Coat Gin using a state of the art (no electronics) bottle filler.
    This small machine can do up to 6,000 bottles a day!
    This bottling line is the small distiller dream come true
    For more information go to www.fillers.com (semi-automatic, overflow filter)

    Craft Spirtis Distribution by Ansley Coale, Craft Distillers Tap In.

    I wasted years resenting how hard it was to get attention from distributors. I finally realized something fundamental: it was up to me to provide a product and a way to sell it such that a distributor could do his job without going to extra trouble. Most people I know in the distribution system are good, hardworking, intelligent folks doing things the way they know how & doing them well. If you don't have a product - no matter how lovingly made - that is going to make standard profit for a distributor doing business in ways he believes work for him, you are not going to have his attention for very long, if at all. To what extent is it a distributor's responsibility to figure out how to sell a new product in a new category, especially if selling that product will require a lot of extra work?
    Folks piss & moan about the three-tier system, but if there were no distributors, we would all be discouraged about how tough it would be to choose between (1) warehousing our products in many locations and shipping it from them to a large number of individual accounts on a regular basis, plus figuring out how to obtain & support sales representation, or (2) having a brand (and the means to support it) that would do well in the even more highly competitive supermarket chains, restaurant & hotel chains, etc. Distribution has consolidated, but so has everything else, including the distributors' customers: the world changes rapidly these days. If the broad market had not become so greatly commoditized, there would be far less potential demand for new specialty products. The most interesting question for a craft distiller in today's market is something the trade - and the economy itself - is visibly grappling with: how to effectively market specialty (low-volume & high-margin) products though large organizations while taking care of the huge-volume brands that account for almost all of the sales? No one in the spirits marketing/distribution trade has figured this out yet, which probably means that there's no easy answer.
    I find it helpful to conceive the market in terms of what a distributor Salesperson deals with when he/she's standing in front of the owner/manager of a store or restaurant. The Salesperson (SP) represents some huge number of SKUs, and his competitors represent many many more SKUs, all of which are competing for a very finite amount of shelf space & attention inside the account. Both the SP and the buyer are on tight schedules. That week/month, the SP has a large number of special deals to offer, many of which concern brands which over time consistently make good money for him/her & the distributor. If the SP wants to feed his/her children, most of the sales call must be devoted to enumerating the special deals so that the account will take advantage of them. Most if not all of the rest of the call will be devoted to pitching product for which the SP/distributor is being spiffed, often generously. A distiller on a low budget producing a small amount of a specialty product may resent the fact that his product doesn't readily fit into this situation, but - sour grapes aside - the only way he can make his brand successful is to make it work for the distributor and the SP. Here's something I regard as a genuine nugget: the real marketing target is not the consumer, it's the trade - the distributor, the SP, the account. The consumer may be more sophisticated about specialty spirits than some distributors, SPs, and even many accounts, but unless you have quadrillions to spend on advertising, you have no meaningful way to reach large numbers of consumers directly. Unless you can figure out a way for distributors, SPs, and accounts to work effectively on your product, you are not going to reach the consumer.
    So what's a craft distiller to do? One obvious way to approach the market is to do lots of the work yourself: work the market long and hard. This can teach you a lot about what is or isn't effective. Distillers have such passion for their own products that they tend to sell effectively (but keep a light touch). Number 2: keep it local/regional. Very few craft distillers are going to end up with a national brand. People like to buy/deal in local products, and you'll obviously find it cheaper and less time-consuming to work markets close to home. If (over a longer period that one likes to imagine) you can develop profitable levels of sales locally, you will have learned a lot about how to sell your product and will have a track record to use to persuade distributors in other markets to give your brand a try. Third, if local regulations permit, develop as many direct sales to consumers as possible. In my experience, people who buy direct tend to remain loyal customers, and of course the margins are wonderful.
    I believe that, unless you are extremely lucky, effective sales and marketing will demand more than half of your time & resources - no matter how good your product is. My experience is that great marketing is as creatively demanding as great production, and much harder, because you are dealing with influencing the behavior of human beings and have far more direct competition. Unless you budget huge amounts of time & resources for sales & marketing, you likely have an unrealistic business plan.
    We would all be better off, in some respects, if Grey Goose and Patron had not zoomed to such enormous numbers: now everyone has pipe dreams about what's possible. Grey Goose was an asteroid impact, not a business model. Plus, Sidney Frank had the cash-flow from a million-case Jaegermeister brand and a good 100-member sales force. Whenever I get a glimpse of what the numbers are for products which rank say 10th or 15th in their category, the numbers are intimidatingly low. For example, in 2005, El Tesoro tequila, a well-reputed product in a hot category, on the market for almost 15 years, supported by the Jim Beam sales organization, sold some 17,000 cases in the USA, and was thus the 7th-ranked super-premium tequila brand. Don Eduardo, then Brown-Forman's premium tequila, was 9th, at 11,000 cases. Can a craft distiller think realistically about getting his brand to, say, 1500 cases, on his own resources?

    Some questions.

    Viewed as an aggregate result of some 20 years of hard, expensive, and extensive marketing, is single-malt scotch a successful category?

    How many genuinely craft-produced beers - will there be on the national market in say 2015?

    What is a reasonable life-expectancy for any start-up craft-distilled spirit brand?

    What's a fair and effective price for a hand-crafted spirit? Is it the same number?

    Is there anything unfair or unreasonable about the consuming public deciding - for whatever reason - that it's not interested in certain high-quality products?

    Is there any "ought to be" in consumer demand for or in trade interest in a specific product or product category?

    What's written above plus a dollar bill will buy you a good-sized pack of gum/warm.
    Regards
    Ansley Coale
    Germain-Robin

    ======================

    GARDINER, N.Y. - Ralph Erenzo and Brian Lee keep a still in the barn to make whiskey. No, the two are not backwoods bootleggers filling jugs with "XXX" on the side. Their shiny copper kettle cooks up whiskey that can run $40 for a half-sized bottle and vodka distilled from local Hudson Valley apples, all under the high-end Tuthilltown Spirits label.
    Erenzo claims they make the first (legal) whiskey in New York since Prohibition. But they already face competition from dozens of "craft" distilleries around the country catering to consumers' appetite for artisan and local products.
    People who pay more for hand-crafted cheese, bread, beer and wine are showing a willingness to do likewise for the hard stuff. Tiny Tuthilltown - which makes bourbon, rye, corn whiskey and vodka - is selling faster than it can bottle.
    "Whiskey is what people are screaming about," Erenzo said midway through distilling a batch of rye. A clear stream of spirits flowed from the still on the barn's spacious second floor as he talked.
    Erenzo and Lee seem to be unlikely spirit makers. Erenzo ran a climbing gym in Manhattan. Lee was a broadcast engineer. Neither business partner drinks except to taste their products. Lee jokes that his previous experience with fermenting was confined to making cinnamon buns with his kids.
    But the pair display entrepreneurship typical of the new breed.
    Erenzo and his wife bought the land on the Wallkill River, about 70 miles north of New York City, with plans to open a ranch for climbers visiting the famous Shawangunk Ridge nearby. After opposition foiled the ranch plan, he met Lee, who initially came to Gardiner to look at Erenzo's 18th century grist mill (since sold). With Lee as a partner, Erenzo decided instead to satisfy his "innate curiosity about spirits."
    They saw their chance in 2002, when New York introduced a new class of distilling license for small producers that carries a fee of $1,450, as opposed to $50,800 for the old license.
    They created a wholesale liquor business from scratch. Until they landed a distributor this year, Erenzo loaded up his trunk and made the rounds to retailers from New York City to Albany.
    Lee, meanwhile, learned the nuances of fermenting - things like how to retain notes of vanilla in the final product. And he relied heavily on his mechanical aptitude to install the 125-gallon still in the barn's second floor. The unit - with its bell-shaped kettle, gauges, vapor columns, valves and pipes - looks like a science experiment, which it was.
    "It took us about 2 1/2 years from a dead stop knowing nothing about it until 'We can turn this thing on and make alcohol,'" Erenzo said.
    Lee said they mostly break even, with profits going back into the business. Each man has a wife with a steady job.
    While vodka is essentially ready to go right out of the still, whiskey is aged in charred oak barrels stored in the barn. After bottling, Erenzo applies labels, dips the bottle tops in wax (heated in a crock pot) and boxes them up.
    Small-scale distilleries like this were common in America before Prohibition wiped the slate clean. New York, for instance, now has only 16 licensed distillers, including some larger operations in New York City and wineries that specialize in fruit-based spirits like brandy and grappa.
    Problems can be legion for startup distillers, ranging from Byzantine state laws to high state licensing fees. And as Erenzo and Lee can attest, there are no rule books.
    "It's hard as heck to open a distillery," said Guy Rehorst, owner of Great Lakes Distillery in Milwaukee. "Frankly, it's kind of a headache."
    Still, Rehorst has had enough success selling craft vodka in Wisconsin that he's branching out to gin. From Virginia, Rick Wasmund crafts and sends out his Wasmund's Single Malt Whiskey to nine states. They are among some 90 craft distillers active nationwide, according to Bill Owens of the American Distilling Institute.
    Craft spirits remain a tiny niche in the U.S. spirits industry, which rings up $58 billion a year in sales. Owens estimates that an average craft distiller might produce 6,000 cases a year.
    But the little distillers have the wind at their backs. Not only are artisan products popular, but the spirit industry is growing with the help of high-end products. Sales of so-called super-premium products, like Grey Goose vodka and Johnnie Walker Blue, grew 72 percent from 2002 to 2006, according to the Distilled Spirits Council of the United States.
    Drinkers used to spending $30 for a bottle of Absolut Vodka or Jack Daniel's Old No. 7 are less likely to be fazed by craft prices.
    Rehorst's vodka and gin runs about $30 a bottle, Wasmund's Single Malt Whiskey ranges from $35-$40. A wine and spirit store nearby advertises Tuthilltown Manhattan Rye Whiskey for $39.99 for a 375 milliliter bottle and same-sized bottle of Tuthilltown's Heart of the Hudson vodka for $31.99.
    Erenzo said Tuthilltown has sold 6,000 bottles since going on sale in April 2006. They are awaiting delivery of a second, 250-gallon still that will allow them to speed up production. And they've already distilled some rum, which is aging in barrels, made with molasses from Louisiana.
    Tuthilltown also rides the wave of the "buy local" movement. Their vodkas are made from local apples - Erenzo stresses not apple-flavored vodka, but rather vodka made from apples. Heart of the Hudson vodka retains a ghost of apple flavor going down. That's less true for Spirit of the Hudson vodka, which is distilled three times.
    It's harder to buy local ingredients for grain-based whiskeys (the Hudson Valley is not big on wheat production). Though Lee said they have a line on local heirloom corn.
    "That's my Holy Grail," Lee said, "to get a whiskey that is wonderful and unique based entirely on New York products."

    On the Net:

    Tuthilltown Spirits: http://www.tuthilltown.com/

    American Distilling Institute: http://www.distilling.com/

    ==================

    I'm off to MI today.
    bill
    ====================

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    TTB Permits


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    --To obtain a distilled spirits permit go to: http://www.ttb.gov/spirits/index.shtml

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    --To obtain TTB list of DSPs go to: http://www.ttb.gov/foia//err.shtml

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    --To obtain TTB statistics on distilling go to: www.ttb.gov then scroll down to "spirits" and then the "year".
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    --To obtain Distilled Spirits Laws and Regulations go to: http://www.ttb.gov/spirits/spirits_regs.shtml

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    --To obtain label regulations go to: http://www.ttb.gov/spirits/bam.shtml distilled spirits manual circular.
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