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July, 2011
MAINTENANCE MINUTE
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Welcome to the Centrifugal Blower Maintenance Minute,  
the 60 second newsletter designed specifically for centrifugal air & gas blower operators.  Each month we will feature a different aspect of service and maintenance to centrifugal blowers. We will review operation, troubleshooting, actual case histories, and answer reader questions.  
 

 

Blower Seized Up -- Why?

 

  

Impeller CorrosionDepending on your comparison, centrifugal blowers may have tight internal clearances, or relatively liberal, clearances.  A positive displacement blower, with internal "lobes", would have very little clearance, less than .005" between rotor and housing.  Compared to the centrifugal, where the clearances are closer to .080" - .100", the centrifugal has much more clearance.  But then comparing the centrifugal to a fan where the clearances between rotor and housing can be measured in whole inches, the centrifugal has the tight clearances. 

 

 

granular MaterialThe design of each is usually to simply convey filtered air, or gas.  Each of them do it well for their design applications.  Problems arise when the 'filtered' air contains foreign materials, moisture, and other gases, which are usually not by design.  PD's are almost never used in landfill gas applications because the filtered gas is heavily laden with moisture and particulate that never seems to be filtered out adequately. The "tight" clearances cannot handle the rust & corrosion.     

 

In centrifugal blowers, moisture can pass through with the air/gas, but only if the blower is always running. Once it shuts down, mother nature takes over with chemical reactions: water/rust, sulphur/sediment, and general corrosion between metals.  The corrosion starts with a simple discoloration, then a stain, and on to 'corrosion".  It builds up over time, getting thicker and thicker until it uses up all of the clearances between the rotor and casing.  When the corrosion fuses together, it will prevent the shaft from rotating.  And it can fuse strong enough so a 250 HP motor cannot budge it free!  The blower will seize up!

 

 

Blower with condesate insideThere are coatings that can be applied to various internal components to protect and prevent the corrosion.  Improved filtration always helps.  But in some applications, it is inevitable that the blower will eventually seize up.  Hence, "useful life" of a blower.  The blowers with the longest life are those that are always running.

 

Keeping the foreign material out is the best PM, but continuous monitoring will help prevent that unexpected failure.  Invest in PM, it will save you money!  

 

 

© Copyright  2011 Snyder Technical Services, LLC.  All Rights Reserved

 

 

 

 

 

 

Maintenance Minute is published each month by Snyder Technical Services, LLC and is based on the work of former Lamson National Service Manager, Bill Snyder.  Should you have any questions, or problems to discuss, please contact me. 
 
Sincerely,
 
Bill Snyder
Founder - Snyder Technical  Services, LLC 

Next Month: 


Shaft Seals -- Laby or Carbon Ring?

Thought for Today:
    

 

"For every minute you are angry, you lose 60 seconds of happiness."                                                                     

               
--- Ralph Waldo Emerson
                                                
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