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Greetings!
 Hope all of you are enjoying the spring and start of summer time! This month's tip is about one of my favorite topics in the maintenance management world, "Work Order and Asset Priorities." I have been consulting and teaching maintenance management for more than 10 years and I am constantly surprised by companies with well-developed maintenance organizations, both in the facilities and manufacturing world, and yet they do not have a functional priority system in place.
Do want to remind everyone about our upcoming public training seminars. The next one is in Baltimore, June 14 - 16. There is still time to register for this must attend program.
And finally, here is a link to a YouTube video from April's Maintenance Connections' Annual User's Conference. You will see me briefly as I was giving a keynote presentation.
Enjoy and see you next month!
Michael Cowley, CPMM
Next Month's Tip: The Value of a Well-Managed Work Order Backlog
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Work Order Asset Priorities
Before I get into the details of how to set up and develop a priority system lets talk about what most people have in place today.
Most maintenance systems have a limited priority system in place, commonly a numerical system with one being the highest priority and going down to three or in some cases to five. These required fields are filled out but rarely used to assist in the planning and scheduling of work requests. When you have a system of 1-3 for priorities most of the work requests are entered in as 2's or in some cases 3's. This means that 80-90% of all work requests are the same priority? Where is the value? I also see a many organizations that in addition to the 1-3 or 1-5 priority system use target or due dates. The use of dates has in most cases no impact on how important the work request really is. When the date is missed most groups just change the date. Now that is really useful!
So the only successful way to manage the work flow in a maintenance organization is with a well designed priority system that is extensive enough to easily show the relative importance of all assets to other assets and also the same for all work requests.
My favorite is the RIME system; developed by the military I think 50 or 60 years ago. It stands for Ranking Index of Maintenance Expenditures and it places a 1-10 priority or critically index on all assets, and then a 1-10 priority on the type of work request. When the work order is approved the two numbers are multiplied together and now you have a priority of for a work of 1-100. It spreads things out and makes it very easy to sort all work easily and quickly.
If you do not have this available with you current CMMS then at least develop a simple standard priority from 1-10 or if possible 1-25.
If you would like a simple of the RIME system contact Anne and she will send you a copy.
Until next month,
Mike |
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Upcoming Seminars
Maintenance Planning and Scheduling
June 14 - 16, 2011 Baltimore, MD
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Conferences/Expos
If you are planning on attending, I hope you will attend my programs and visit our booth. Look forward to seeing you there!
Facilities Decisions
Oct. 11 - 12, 2011 Las Vegas, NV
SMRP
Oct. 17 - 20, 2011
Greensboro, NC
IFMA
Oct. 26 - 28, 2011
Phoenix, AZ
NFMT
March, 2012
Baltimore, MD
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RAMP
CEM's Remote Asset Management Program will provide you with all the benefits a CMMS has to offer without the expense of purchasing one along with its associated costs.
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