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Maintenance Nuts & Bolts

Greetings!  

 

Michael Cowley

Hope all of you are enjoying the spring and start of summer time! This month's tip is about one of my favorite topics in the maintenance management world, "Work Order and Asset Priorities."  I have been consulting and teaching maintenance management for more than 10 years and I am constantly surprised by companies with well-developed maintenance organizations, both in the facilities and manufacturing world, and yet they do not have a functional priority system in place.  

 

Do want to remind everyone about our upcoming public training seminars. The next one is in Baltimore, June 14 - 16. There is still time to register for this must attend program.

 

And finally, here is a link to a YouTube video from April's Maintenance Connections' Annual User's Conference. You will see me briefly as I was giving a keynote presentation.

 

Enjoy and see you next month! 

Michael Cowley, CPMM

Next Month's Tip:
The Value of a Well-Managed Work Order Backlog

Tip of the Month

Work Order Asset Priorities

 

Before I get into the details of how to set up and develop a priority system lets talk about what most people have in place today.

 

Most maintenance systems have a limited priority system in place, commonly a numerical system with one being the highest priority and going down to three or in some cases to five. These required fields are filled out but rarely used to assist in the planning and scheduling of work requests. When you have a system of 1-3 for priorities most of the work requests are entered in as 2's or in some cases 3's. This means that 80-90% of all work requests are the same priority? Where is the value? I also see a many organizations that in addition to the 1-3 or 1-5 priority system use target or due dates. The use of dates has in most cases no impact on how important the work request really is. When the date is missed most groups just change the date. Now that is really useful!

 

So the only successful way to manage the work flow in a maintenance organization is with a well designed priority system that is extensive enough to easily show the relative importance of all assets to other assets and also the same for all work requests.

 

My favorite is the RIME system; developed by the military I think 50 or 60 years ago. It stands for Ranking Index of Maintenance Expenditures and it places a 1-10 priority or critically index on all assets, and then a 1-10 priority on the type of work request. When the work order is approved the two numbers are multiplied together and now you have a priority of for a work of 1-100.  It spreads things out and makes it very easy to sort all work easily and quickly.

 

If you do not have this available with you current CMMS then at least develop a simple standard priority from 1-10 or if possible 1-25. 

 

If you would like a simple of the RIME system contact Anne and she will send you a copy.

 

Until next month,

 

Mike

 

CE Maintenance Solutions, LLC
189 Peck Drive
Buffalo Junction, Virginia 24529

(p) 434-374-0866

(f) 888-368-2506

www.cemaintenancesolutions.com

March/April 2011

 Upcoming Seminars
 
Maintenance Planning and Scheduling

 

June 14 - 16, 2011
Baltimore, MD

 

September 13 - 15, 2011
Columbia, SC

Smarter Asset Management
 

November 9-10, 2011

Columbia, SC

 

Click Here for More Information

Conferences/Expos

If you are planning on attending, I hope you will attend my programs and visit our booth. Look forward to seeing you there!
 
 
 

Facilities Decisions

Oct. 11 - 12, 2011
Las Vegas, NV

 

SMRP 

Oct. 17 - 20, 2011

Greensboro, NC
 

IFMA   

 Oct. 26 - 28, 2011  

  Phoenix, AZ 

   

 NFMT 

 March, 2012

 Baltimore, MD

 

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CEM Staff
 

Brian Zabrocki
Brian Zabrocki
Anne Copeland
Anne Copeland
RAMP
 
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