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The Cost of Quality

As I write this, near-term predictions are multiplying for
improvement in leading indicators; however, the
pressure on cost containment remains strong. How
should quality play into this cost reduction
discussion? That question is likely to evoke strong
opinions.
A discussion of cost of quality is best divided into
two domains. One is the cost of good quality
(prevention and detection), and the other is the cost of
poor quality (recovery from failure detected
internally and externally). We will focus on diagnosis
and prevention, whether detected internally or
externally.
In the last 18 months, have you adjusted or
changed how you manage quality? For many, the
answer is yes, and often the change is unintended or
not fully directed. Taking a broad view—be it in
underwriting, claims, or support functions—we
can easily predict that there is more stress and
uncertainty in your processes today than 18 months
ago. This can come from staffing change, reduction in
overtime, process change, or your employees' stress
levels. These factors can drive variance or poor
quality, making the answer: "Yes, there is greater risk
today." There is also risk from sabotage, which
typically increases in times of higher stress and
dissonance from leadership.
Very often, as cuts in the production workforce are
made, line supervisors rely heavily on the QC or QA
areas to maintain quality. This is a difficult situation;
one with no easy solution. Do you get the carryover
down (or down faster) by reducing or stopping quality
checks, or should quality checks continue as
planned?
Here are some things to consider if you find that
cost cuts force you to choose between production and
quality:
- How stable has your quality been over the
long term?
- Are there parts of your organization that are stable,
confirmed by consistent quality checks?
- How is your team's morale?
- Do you have clear procedures and understood
workflows?
- How sensitive is your organization to having errors
found by others within the organization?
- How sensitive are you to losing customers due to
lower quality or mishandling?
- Is quality your primary business requirement?
As you consider these questions, think about the
options:
- Go to a lower confidence level; reduce sample
size.
- Temporarily move to targeted selection from
random.
- Reduce the depth of the quality reviews.
- Maintain the program with only slight focus
changes.
While there is no easy rule to follow, today quality
is clearly a bigger factor than it was only a few years
ago. So maintaining control over quality should be
your strategic objective. That means that any
adjustments your company makes should not
undermine your ability to consistently deliver service at
your organization's goal quality level.
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