| How Not To Negotiate |
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There is a story in Roger Fisher and William Ury's classic negotiating book, Getting To Yes, about two old women and an orange. In the story, the two women only have one orange in their house and both wanted it. After arguing over who should get the orange, they decided to cut the orange in half and each take a half. The one woman went upstairs, peeled her half and used the peel to make a cake. The other woman went to the living room, peeled the orange and ate the fruit. If they had negotiated instead of arguing, they both could have had the orange.
Too often in business, we argue with employees, suppliers, and bosses and think we're negotiating. When we get to an impasse, we opt to "split the difference." The key to negotiating is gathering information. The more you know about the other person, their position, needs, and goals, the more likely you are to devise a winning solution. Win/Win is where everyone succeeds, not where we all just agree to take half.
Here is an illustration of how this can work in business. I once had to negotiate a $30 million contract for forged products. My boss wanted the price of the product to be 10% less than it was the year before. When I talked with my supplier, I learned that they were having a difficult time keeping their plants busy with enough work,their steel prices were up, and changeovers between product types cost them a lot of money. We were able to negotiate a one year contract that gave them the volume they needed to keep their plants working, lock in steel prices, and manage the product mix to minimize changeovers. I got the price reduction I needed by helping my supplier get what they needed. If I had taken the traditional approach, I would have tried to just beat up my supplier over price, threaten them with other suppliers, and only issue them POs 90 days out.
Keep this principle in mind the next time you're faced with a negotiation: the one with the most information wins. So in your discussions, ask questions, gather data, and look for the win/win. Just because you win, doesn't mean the other person has to lose. |
| Operations Strategy Consulting, LLC |
Megan E. Burns,
Ph: 814-397-3420 |
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Greetings!
If I had to sum up the month of August in one word, I would have to say competition. From the Olympics, to the political conventions, to the NFL preseason everyone is trying to be their best and win. That's also the theme of this month's newsletter. Every day companies are competing for talent, business, and resources. But just as in the Olympics or the NFL you have to train very hard before you get to win. So following are some of my training tips for your business.
Here's to your competitive edge!
Megan E. Burns
Operations Strategy Consulting
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Your Coming Labor Crunch
Let's face it, if you haven't recognized that your company may be facing a significant labor crunch in the next 6 to 10 years, now is the time to wake-up. Half of the nation's 14 million manufacturing workers are nearing retirement age and companies are struggling to find qualified workers. There is a perception that manufacturing jobs are dirty, dead-end jobs that require little to no skill. Attracting students to careers as machinists or welders requires involvement by the manufacturing industry.
The first thing companies need to do is own the problem. It doesn't matter how many sales you have booked for the next five years if you don't have people to produce the product or maintain the machinery. What are you doing with your local high schools, trade schools, and even colleges to attract students to manufacturing careers? Do you take your machinists and welders with you to recruiting fairs? When was the last time a local school or boy scout troop toured your plant?
Next, take a hard look at your company. Are your wages competitive or are you trying to hire welders at $7.50 an hour? Do you have a reputation for laying off employees every two years? Even take a look at your shop. Is is dark and dirty with stuff lying everywhere or is it well-lit, clean and organized? These are factors that could drive away potential employees.
Start volunteering. By getting your manufacturing employees involved in your community you can change the perception of your company and manufacturing careers. Sponsor a local high school team in the FIRST robotics competition. Encourage your employees to be instructors at local community colleges or trade schools. Does anyone in your company hold a seat on advisory boards or school boards? Do you know if your local high schools still offer shop classes? If so, how are you supporting the instructors?
Finally, join forces with other like-minded organizations. This is an issue we can not solve on our own. We need to join forces to begin changing the perceptions and misconceptions surrounding manufacturing careers. Because despite what the major news networks may say, we are a great nation because of our ability to manufacture and produce goods. Our country will no longer be a world power if it ever does becomes a service-based economy.
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Why Best Practices Aren't Best practices are often touted as a great way to save yourself and your company time by copying what others are doing. The idea is if we follow the same process as company ABC, we should get the same results. WRONG! In fact, anyone who tells you they can implement another company's process, which is a best practice, in your plant and promises you'll get their same results is lying. Don't get me wrong, I certainly believe in leveraging tools and concepts from other companies to improve processes and profitability. If someone is succeeding with a tool or idea and you can steal it, adapt it, or improve upon it to make your operation better, great. It's the blind application of best practices I take issue with.
First, best practices are often best practices because they were designed for the company using them. If you've ever tried to implement a best practice from another company, you probably quickly realized that differences in corporate culture, policies, and organizational structure have a huge impact on the results. Implementing a new quality assurance system that had phenomenal results at Acme Inc. may not work for you if your company struggles with self accountability. Or if you're a small job shop with runs of 50 to 75 pieces, traditional DMAIC Six Sigma will never be successful for you.
If you want a new QA program or to use Six Sigma, you have look at the core concepts that others are using to succeed and then adapt those concepts to fit your company. To implement a new QA program, you may need to do some basic training on quality and why it's bad to pass on defects. Begin to show people that they won't be punished for defects, but instead correct the process that is producing the defect. Recognize this may be a long-term process because now we're talking about possibly changing culture. If you want to use Six Sigma and you have short runs, you may need to look into Design for Six Sigma.
The other problem I have with best practices is they tend to stifle innovation within the company. Why couldn't your company develop its own best practice for, say, fixturing or work holding. Maybe you have a machinist or programmer that could devise a top notch process for precision machining with minimal scrap. Since the process will be developed specifically for your company, you have a much better chance of success.
When it comes to process improvement, go ahead and see what others are doing to succeed; but, don't let that hamper your own creativity. If you want to borrow a process from someone else, remember to identify the core tool or concept your trying to leverage and adapt the process around it to your own unique company culture.
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Monthly Tool Tip -
Pareto Principle The Pareto Principle states that statistically 80% of your benefit comes from 20% of your effort. This month, try to 80/20 your business. Look at the 20% of the causes generating 80% of your defects. Does 80% of your business (profit) come from 20% of your customers? Does that line up with your production or inventory? Or are you spending 80% of your time on those activities that only account for 20% of your business (profit)?
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We're all competing for talent, resources, and market share. I hope these tips help you to position yourself to exceed your goals.
Sincerely,
Megan E. Burns
Operations Strategy Consulting, LLC |
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