Equifactor_LogoThe Equifactor® Minute
Vol. 4, Number 2 - July 2010
From the Editor
Ken Reed Dear Readers,

With the problems in the Gulf, equipment problems are (again) back in focus.  While many of the investigations are looking deeply at the safety culture of BP, I noticed that there is a good bit of emphasis being placed on the blowout preventer (BOP) problems.  And yet, even with this increased scrutiny, it seems like the investigations are still focusing on who to blame for the failure. 

Was it Cameron's fault, because they manufactured it? 

Was it BP's fault, because their prints weren't up-to-date and they had possibly authorized modifications? 

Is it Transocean's fault, because they didn't adequately test the equipment? 

Is it a regulatory failure, because the MMS did not have strict enough requirements? 

Everyone seems to be focusing on who should be made accountable.  Of course, this is what grabs the best headlines in the newspaper and the best sound bites during the Congressional hearings, but are these questions really going to fix the problem?

At least, with this spotlight placed on these issues, maybe we will get around to actually addressing the mechanical failure problems.  I just hope they are able to dig down to the real root causes of the failure, and look at those root causes in context with the rest of the incident.  When your last safeguard fails, it may seem like the most important problem, but the entire birds-eye view is really required if you hope to isolate the human errors and then target effective corrective actions.

Best regards,   

Ken Reed
Equifactor® Program Manager
System Improvements, Inc.
238 South Peters Road, Suite 301
Knoxville, TN  37923
ken@taproot.com
Equifactor® and Equipment News

Roller Coaster Accident Blamed on Poor Maintenance:  No matter what industry you are in, is your preventative maintenance program adequate? (View video.)

Compressor Fire and Failure:  A high pressure gas compressor experienced a catastrophic failure during start up on an FPSO (Floating Production Storage and Offload) vessel (Read more).

Pressure Relief is NOT Enough. Remember Vacuum Relief Too!  This video of a rail car accident is a great demonstration of the fact that pressure relief isn't the only thing to consider when designing a vessel (View video).

Sayano-Shushenskaya Hydro Accident:  This looks like they should have been applying Equifactor® before the accident to handle the equipment reliability problems they were having (Read more).

Chief Dies After Electrical "Accident" on the Aircraft Carrier USS Ronald Reagan:  Chief Electrician's Mate John G. Conyers suffered a severe electrical shock and was later pronounced dead at Sharp Coronado Hospital (Read more).

Oroville Dam Maintenance Shortcut Causes Injury and $140,000 Cal-OSHA Fine:  Cal-Osha fined the Department of Water Resources $140,000 after an accident caused by failing to replace an energy dispersion ring in a valve (Read more).

EUROSTAR Train Breakdowns Blamed on Maintenance:  When equipment failures lead to bad press, management gets interested. At least the management of EUROSTAR, the high speed train service beneath the English Channel, became interested enough to have an "independent" review of the failure of 5 trains on December 18-19 (Read more).
Special 2-Day Equipment Course!

Mark your calendar for our special 2-Day equipment troubleshooting course scheduled October 25 and 26, 2010 in San Antonio, Texas. 

This course is an excellent value in time, money and career development, and is only offered one time this year!

Time value:  This course is typically taught in a three day format, but you can learn the basics of the TapRooT® System for finding the root causes PLUS the Equifactor® Equipment Troubleshooting Technique for Root Cause Failure Analysis of Equipment Problems in just two days (October 25 and 26 only!).

Great savings:  Attend the 2010 TapRooT® Summit and this special pre-Summit course and save $200 (just $1890 for both!).


Career Development:  Learn how to save money and reduce injuries at your facility, and add a new skill to your resume.  Root cause analysis training can open the door to many exciting career opportunities!

LEARN MORE about the special 2-day equipment course!

2010 TapRooT® Summit Update

Registration is open for the 2010 TapRooT® Summit! 

Heinz Bloch will be returning to present "Asset Management Problems and Solutions" and "Solving Equipment Reliability Problems" which can be found under the Special Topics category on the Summit schedule webpage

Heinz Bloch 2Heinz Bloch is a graduate of New Jersey Institute of Technology (BSME, MSME, Cum Laude). After his retirement from Exxon Chemical Central Engineering (in Baytown, Texas), he worked as a consulting engineer and authored 17 books. He is the equipment/reliability editor of Houston-based Hydrocarbon Processing and has published over 460 papers and articles on reliability improvement subjects. For several decades, he has advised industry on maintenance cost reduction and reliability improvement issues and has taught over 500 equipment uptime improvement courses on all six continents.

FREE RESOURCE:  If you did not attend the Summit last year, the "Essential Reliability Library" Heinz Bloch recommends is still available for download from our weblog.

For more information visit:  http://www.taproot.com/summit.php

or register at:  https://taproot.com/summit.php?t=register
Upcoming Equifactor® Courses 
 
Equifactor

Equifactor® attendees in Aberdeen are using Heinz Bloch's troubleshooting tables to narrow down the possible causes of a pump failure. The tables often change the root cause analysis from one looking into a mystery of why something failed to the human actions that led to the failure.

Thinking about brushing up your equipment troubleshooting skills?  Register for one of our worldwide public courses:

3-Day TapRooT®/Equifactor® Equipment Troubleshooting and Root Cause Failure
Analysis (View Course Description)
 
San Francisco, California - July 19 - 21

Melbourne, Australia - July 19 - 21

Singleton, Australia - July 28 - 30

Dallas, Texas - August 11 - 13

New Orleans, Louisiana - December 1 - 3

Las Vegas, Nevada - December 6 - 8

Calgary, Canada - December 7 - 9

Special 2-Day TapRooT®/Equifactor® Equipment Troubleshooting & Root Cause Failure Analysis (View Course Description)

San Antonio, Texas - October 25-26


1-Day TapRooT®/Equifactor® Equipment Troubleshooting & Root Cause Failure Analysis (For previous 2-day/5-day course attendees (View Course Description)

Note:  There is a prequisite to take the 1-Day course, and that is a 2-day or 5-day TapRooT® root cause analysis course.

San Francisco, California - July 21

Dallas, Texas - August 13


New Orleans, Louisiana - December 3

Las Vegas, Nevada - December 8

Calgary, Canada - December 9
 

(See our course webpage for more 1-Day course listings:  http://www.taproot.com/courses.php?d=17)
Duct Tape:  Never Leave Home Without It

Ed Skompski (Vice President here at System Improvements) had this story sent to him. Perhaps it's even true...

During a private "fly-in" fishing excursion in the Alaskan wilderness, the chartered pilot and fishermen left a cooler and bait in the plane. And a bear smelled it. This is what he did to the plane ...  

Airplane

airplane3
Airplane5

airplane6

The pilot used his radio and had another pilot bring him 2 new tires, 3 cases of duct tape, and a supply of sheet plastic. He patched the plane together and FLEW IT HOME!   
(Here are pictures of the repair job)

airplaneducttape

ducttaperepair

Duct Tape:  Never leave home without it!
In This Issue

Equipment News

Special 2-Day Equipment Course!

2010 TapRooT® Summit Update and a FREE Resource

Equifactor® Courses

Duct Tape: Never Leave Home Without It

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