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News from PDSS Inc.
"Leading the Future in Product Development" 
January 2010- Vol 3, Issue 1
In This Issue
Critical Parameter Management for the Aerospace/Defense Industries
Greetings!
Happy New Year! We are starting 2010 by announcing a new training and mentoring program tailored to the aerospace and defense sector, called Key Parameter Development & Management. It's based on our popular (and effective!) Critical Parameter Management program.
 
We sincerely hope 2010 is a great year for you!
-Carol
Critical Parameter Management for the Aerospace/Defense Industries
PDSS announces a new version of our comprehensive Critical Parameter Management program to match the vocabulary, application context, and documented standards of the aerospace and defense industries found in AS9103. The new training and mentoring program is called Key Parameter Development and Management (KPD&M).
 
The Aerospace Standard 9103
 
The Aerospace Standard 9103 (AS9103), called Variation Management of Key Characteristics, is designed to drive the improvement of manufacturing processes through adequate planning and effective management of Key Characteristic variation. The Key Characteristic focus is intended to improve confidence for part features whose variation has a significant influence on end-product form, fit, performance, service life and manufacturability. AS9103 was developed by the SAE G-14 Americas Aerospace Quality Standards Committee (AAQSC), who is responsible for creating and maintaining technical reports related to quality management systems and supporting quality-related processes.
 
What is a Key Characteristic?
 
The AS9103 states: "In general, any feature or process whose variation will have a significant effect on the performance of the characteristic for its intended use may be a key characteristic. For example:
 
-          Dimensional features - thickness, diameter, length, etc.
-          Chemical concentrations
-          Time
-          Pressure, speed, rates, temperature, etc."   
 
It is important to note that AS9103 focuses on parts and materials! It does not fully address tracing in-depth functional relationships upward into the subassembly, subsystem or system levels of performance - it focuses on parts, materials and the processes that make them. It does attempt to relate the Key Characteristic to the performance it enables in the product.
 
PDSS' KPD&M Program: Beyond Key Characteristics of AS9103
 
PDSS' KPD&M program goes well beyond AS9103's standards for managing variation of Key Characteristics on parts, materials and their processes. The KPD&M program addresses the complete application story, where the relationships of the part or material, its manufacturing process, and the subassembly, subsystem and system are identified, documented and assessed for stability, robustness and capability under nominal and stressful life-cycle conditions, which include packaging, distribution, installation, use, repair, maintenance and discontinuance.
 
PDSS' KPD&M program contains a complete set of tools, methods and best practices that enable all steps within not just the Key Characteristics process defined in AS9103, but the entire Key Parameter Development and Management process that encompasses all elements of a product and its life-cycle. PDSS' approach is comprehensive across all levels and phases of technology, product and production process applications where Key Requirements, Parameters and Characteristics are needed. PDSS' KPD&M program is based upon the principles of Systems Engineering, Design for Lean Six Sigma (DFLSS), and software tools that enable the application of KPD&M on any system, regardless of complexity.
 
KPD&M Derived from PDSS' CPM Program
 
The textbooks, Design for Six Sigma in Technology and Product Development, Engineering Methods for Robust Product Design and Tolerance Design, each authored or co-authored by PDSS President Skip Creveling, highlight years of experience in developing engineering methods for state-of-the-art approaches to Key Parameter Development and Management.
 
Chapters 8 through 13 of Design for Six Sigma in Technology and Product Development provide comprehensive guidance for creating a Critical Parameter Management process, or, as we tailor the vocabulary for the aerospace and defense industry, Key Parameter Development & Management (KPD&M) process.  The 6 chapters are entitled: 
 
Chapter 8: Introduction to Critical Parameter Management (CPM)
Chapter 9: The Architecture of the CPM Process
Chapter 10: The Process of CPM in Product Development
Chapter 11: The Tools and Best Practices of CPM
Chapter 12: Metrics for Engineering and Project Management within CPM
Chapter 13: Data Acquisition and Database Architectures in CPM
 
Upon request, we can send you KPD&M versions of these chapters for your review so you can see how the materials are oriented to the aerospace and defense industry context and vocabulary. Please reply to this email newsletter with your request.
 
-Not in the aerospace or defense sector? Please consider forwarding this newsletter to your colleagues in those industries. Thank you!
Send to a Colleague 
Is there a topic you'd like us to write about? Have a question? We appreciate your feedback and suggestions! Simply "reply-to" this email. Thank you!
 
Sincerely,
Carol Biesemeyer
Business Manager and Newsletter Editor
Product Development Systems & Solutions Inc.
About PDSS Inc.
Product Development Systems & Solutions (PDSS) Inc.  is a professional services firm dedicated to assisting companies that design and manufacture complex products.  We help our clients accelerate their organic growth and achieve sustainable competitive advantage through functional excellence in product development and product line management.
 
Copyright 2010, PDSS Inc.