Peak Measure

It's Not Too Late to Sign Up!

Peak Measure Two-Day  

TRANSFORMER SEMINAR

 on Maintenance and Monitoring

This Tuesday & Wednesday

August 16-17, 2011

in Wilsonville, Oregon

 
Don't Miss Out on This Valuable Training!                  9:00 am - 5:00 pm Tuesday 
Attend All or Just Selected Sessions.                               8:00 am - 4:15 pm Wednesday 
You won't find a more valuable seminar for $50.00!

In This Issue
Transformer Seminar Details & Registration
Transformer Seminar Agenda - Basic Outline
Transformer Seminar Detailed Agenda

Quick Links

Mark Your Calendar for

September 18-23, 2011, Too! 

 Make plans now to attend the

 2011 Doble Client Committee

Meetings & Conference 

September 18-23, 2011
Manchester Grand Hyatt Hotel
San Diego, CA


The Doble Client Committee Meetings and Conference provides the opportunity for Doble's utility, industrial and testing company clients to discuss their maintenance and apparatus issues freely without the presence of manufacturers or insurers. At this event delegates also select the topics that will be presented at the following year's annual International Conference of Doble Clients held in Boston, MA, USA.

 

 More Information 


 
Greetings! 

Peak Measure will be bringing industry experts on Transformer Maintenance and Monitoring to the Wilsonville Training Center in Wilsonville, Oregon, for a two-day seminar.  This technical training and networking event costs only $50 per attendee, and complimentary lunches will be provided on both days.

If your utility is planning to purchase new transformers within the next two years or needs to extend the life of existing transformers, especially transformers being refurbished, this seminar is a must!

 

Presenters of technical papers will include transformer experts from industry leaders including Doble Engineering, Dynamic Ratings, Morgan Schaffer, LumaSense, and Unifin.

The seminar will be held on Tuesday, August 16th (9:00am-5:00pm) and Wednesday, August 17th (8:00am-4:15pm).  If you can't attend the entire seminar, feel free to attend the portion(s) you can.  The agenda is outlined below.
CLICK HERE TO REGISTER.

We hope to see you there.  Please contact us with any questions or concerns.  

   

Regards,

John, Willie and Bill

John Bruns, Willie Bruns, and Bill Rambo
PEAK MEASURE
Manufacturer's Representative
Office: 360-263-0123

John's Mobile: 360-606-9353   john@peakmeasure.com  *
Willie's Mobile: 206-499-2097  willie@peakmeasure.com *
Bill's Mobile: 509-991-3200      rambo@peakmeasure.com *

* p.s.  Please note our new email addresses!

 

Seminar Topics:

Maintenance & Monitoring 


Transformer maintenance
is proven to be an affordable key to utility system reliability. Utility success stories show that transformer monitoring is usually a critical element, as well.

Catastrophic transformer failures can occur due to several causes, but most causes produce symptoms days before they produce a failure. Symptoms of a coming failure usually are difficult to detect or seem insignificant.

However, new microprocessor-based Intelligent Electronic Devices (IED's) usually can warn in time to prevent the transformer from being lost and the power from being interrupted.  New technologies and methods are being learned continually, so this annual seminar is very worthwhile.  Also, sharing "lessons learned" with others in the field can be invaluable.

The Transformer Seminar will focus primarily on maintenance issues on the first day and monitoring issues on the second day. 

Please see the AGENDA below.

Transformer Seminar Details

Dates and Times: 

      • Tuesday, August 16, 2011          9:00am - 5:00pm
      • Wednesday, August 17, 2011     8:00am - 4:15pm
Please note: you are welcome to attend part(s) of the seminar.

We can provide a final agenda to make it easy for you to choose the presentations of interest.

 

Location:

Wilsonville Training Facility

29353 Town Center Loop E  

Wilsonville, OR 97070


Cost:   

 $50.00 per Person

Complimentary Lunches & Continental Breakfasts

Please mail check payable to Peak Measure to:  
Peak Measure

ATTN:  Training

PO Box 970

Ridgefield, WA 98642

 

or give cash/check to John Bruns at the seminar.

We will be happy to provide an invoice and/or receipt upon request.

 

Hotel Information:  

 

Here are a few suggestions for hotels nearby:

Registration

 

   
CLICK HERE TO REGISTER for the Transformer Seminar*
(or email joanne@peakmeasure.com) 
 

*Please include the following information

 for each attendee when registering:

      • Company Name
      • Attendee Name
      • Title
      • Department
      • Work Phone
      • Email Address 

For more information or to register by telephone, call Peak Measure at 360-263-0123.

agendaoutline Transformer Seminar Agenda - Basic Outline 

DAY 1 - Tuesday, August 16 -  MAINTENANCE:

9:00am - 9:30am - Sign-in, Coffee & Donuts (provided)

9:30am - Noon -
Basic
Insulation & Power Factor Theory

10:45am - 11:00am - Break  

 

Noon - 1:00pm - LUNCH (provided)

 

1:00pm - 2:00pm - Services, Resources, Forums  

 

2:00pm - 3:00pm - Partial Discharge - What's all the Buzz About? New technology allows utilities to detect the early stages of partial discharge in transformers.     

3:00 - 3:15
- Break

 

3:15pm - 4:15pm - SFRA (Sweep Frequency Analysis)

4:15pm - 5:00pm - Advantages of and Advances in Complete Portable Field DGA Analysis
& How can you verify the accuracy of the oil laboratory you are using for your oil maintenance samples?

 

DAY 2 - Wednesday, August 17 - MONITORING:

8:00am - 8:30am
- Sign-in, Coffee & Donuts (provided)


8:30am - 9:30am - Transformer Failure Prevented by Hydrogen On-Line Monitoring
 
9:30am - 10:30am - Comprehensive Transformer Monitoring
 
10:30am - 10:45am - Break

 

10:45am - 11:45am -
 Cost Justification of Transformer Monitoring

Noon - 1:00pm - LUNCH (provided)

 

1:00pm - 2:00pm - Bearing Monitoring on Transformer Pumps

 

2:00pm - 2:15pmBreak 

   

2:15pm - 3:15pm - Fiber Optic Measurements Inside Transformers

3:15pm - 4:15pm - On-Line Bushing Monitoring

Transformer Seminar Detailed Agenda 

Day 1
9:00am - 9:30am  Sign-in  (coffee & donuts provided)

9:30am - Noon Basic Insulation & Power Factor Theory

(with 10:45am - 11:00am Break) 

 

The objectives of this presentation include:
  • Review Power Factor Testing of Transformers, Bushings, and Arresters, Theory & Practice
  • Review related tests which can be performed with an Insulation Analyzer
    • Transformer Excitation-Current Test
    • Transformer Turns Ratio Testing
  • Review tests that can be performed with an Insulation Analyzer and a Leakage Reactance Interface to perform short-circuit impedance tests
    • Capacitor Bank Testing
    • Leakage Reactance Testing

Noon - 1:00pm  LUNCH (provided)

 

1:00pm - 2:00pm  Services, Resources, Forums 

This session gives an overview of some of the unique resources that are available to engineers and technicians regarding transformers.  Specific examples will be discussed of how utilities in the Northwest are taking advantage of special resources and services.  A services program from a manufacturer enables engineers (and others) to gain valuable tools and knowledge to maximize power delivery and to increase system reliability and performance. A comprehensive services program should include:
  • Customized training, including classroom, on-site, and hands-on field training of product(s) 
  • Exceptional product support and extended warranty
  • Access to thousands of reference books and guides (such as DGA on LTC, Transformer Spec Guide, Circuit Breaker Lubrication, etc.)
  • Use of  laboratories fully equipped to perform a variety of tests on insulating materials to ASTM, IEEE, IEE standards
  • Consultation on test data, including online from a forum of hundreds of utility engineers  
  • A database, or "knowledgebase", of millions of past test results 
  • Optional participation on committees or attending committee meetings, where participants gain an invaluable forum for the direct exchange of information and experience in small groups or one-on-one
  • Invitation to large, regularly-scheduled users' conferences, where participants can further exchange ideas and information with their peers and other experts from around the globe
  • Opportunities to earn authorized Continuing Education Units (CEU's) 
 

2:00pm - 3:00pm Partial Discharge - What's all the Buzz About? New technology allows utilities to detect the early stages of partial discharge in transformers.

It is well established that Partial Discharge (PD) activity is one of the leading indications of insulation health and should be measured as part of an asset management program. A thorough, condition-based maintenance program should include equipment for continuous on-line monitoring, detection, and analysis of PD in HV apparatus. Following an initial detection of PD, results can be further verified by high precision off-line techniques, and appropriate corrective action can be taken.   

Hand-held instruments can provide routine, external PD survey and testing capabilities while the apparatus is still in service.  Other systems provide a solution for on-line, continuous monitoring of PD activity in transformers.  This session will highlight the next generation systems for periodic, online PD monitoring.  These rugged, portable units can be used for day-to-day field use, for in-house and on-site applications on all types of HV apparatus.  The versatile systems use state-of-the-art technology  for multichannel, synchronous PD measurements, with a user-customized software interface for faster, easier PD testing.  The best type of system measures both the PD 

and the actual applied voltage under test so that users can ascertain the effect of the voltage applied, as well as the PD produced. Phase resolved analysis provides keen insight into the characteristic and source of the PD. Using internationally recognized algorithms approved by IEEE and IEC, the system's analysis tools enable the best possible diagnosis for fault conditions to be realized. 

 
3:00pm - 3:15pm Break

 

3:15pm - 4:15pm  SFRA (Sweep Frequency Response Analysis) 

This presentation presents technical details regarding Sweep Frequency Response Analysis (SFRA) and the role it plays in transformer test and maintenance. Details of the SFRA test method are discussed, along with practical results and case studies. For reasons of range, resolution and repeatability, the SFRA technique is shown to be superior to other frequency response techniques, providing results that may be used in key decisions by transformer engineers and asset managers. Northwest examples will be discussed. 


4:15pm - 5:00pm Advantages of and Advances in Complete, Portable Field DGA -and-
How can you verify the accuracy of the laboratory you are using for your oil maintenance samples?

Dissolved gas analysis (DGA) has been an industry standard for the detection and determination of faults in transformers for over 30 years. In this session, the speaker will present the advantages of complete, portable field DGA using a precise analytical instrument, a micro Gas Chromatograph (GC), to analyze the measure separately the seven fault gases found in transformer oil when a problem is developing, as well as measure oxygen and nitrogen. Recent advances in portable DGA will be discussed.

 

Just as a doctor analyzes blood to determine a patient's health, DGA provides the engineer with the means to determine the health of transformers. However, once the analysis is performed, can you trust that the results are valid? Provided the methods are followed properly, the results obtained from DGA should give the engineer the information needed to make an informed decision on the operating status of a functioning transformer. However, lab accuracy and repeatability are critical, and the reliability of many labs can be inconsistent at best. This problem will be discussed. 

  

Day 2
8:00am - 8:30am  Sign-in (coffee & donuts provided)

8:30am - 9:30am Transformer Failure prevented by Hydrogen On-Line Monitoring
This presentation discusses an actual event at a utility in the Northwest when a step-up transformer was urgently taken out of service. Data used to make this decision consisted primarily of dissolved gas measurements generated by an on- line dissolved hydrogen and water monitor, and of on-site DGA measurements made using a portable multi-gas analyzer. 

 

The first section of the presentation describes the situation that led to the use of on-line and on-site monitoring technologies for this critical transformer. The second section covers the analysis of the collected data and summarizes the hypotheses that were made prior to taking the transformer off line. The third section outlines the observations and conclusions that were made regarding the most likely source of incipient fault, pursuant to the transformer repair. Finally, the last section includes recommendations on the decision making process which should be undertaken to evaluate the scope of application of on-line dissolved gas monitoring systems and includes a post-event update on the "transformer designation" behavior at the time of publication of the present paper.

 

9:30am - 10:30am Comprehensive Transformer Monitoring
System reliability can be improved when advanced monitoring diagnostics catch problems earlier.  This session discusses a comprehensive system for monitoring, control and communications for power transformers, which offers:
  • Data Consolidation- Consolidates control, monitoring, data acquisition and analysis into a single device.
  • Open Architecture-  Connectivity and data consolidation from a wide variety of sensors. All functions are provided in the control cabinet, on the transformer. No PC or special software required.
  • Actionable Information- General alarms provide alerts of equipment trouble. Detailed alarms allow better management of labor resources. Dynamic rating calculations improve contingency planning.
  • Communications- Offers multiple communication options (including serial, Ethernet SCADA and LAN types). Integrated web server pages provide graphical interface. Provides multiple data security solutions.   
10:30 - 10:45am Break

  

10:45am - 11:45am Cost Justification of Transformer Monitoring

The trends are universal. Utilities are producing and distributing more power, running assets harder but the budgets and manpower used to service and support the infrastructure is shrinking. Transformer monitoring is proving to be a key element in helping managers survive in a work environment that continually expects more to be achieved with less. This session will discuss how, by utilizing data collected from both generation and transmission/distribution utilities, we have been able to help utilities evaluate what amount of transformer monitoring is cost justified, how to best implement a monitoring system, and how to utilize the information that will ensure that the benefits are gained.

 

Noon - 1:00pm  LUNCH (provided)

 

1:00pm - 2:00pm Bearing Monitoring on Transformer Pumps
Six precision, ultrasonic sensors are mounted in both thrust and radical bearings at strategic points, becoming part of the bearing surface. A signal from the instrument excites a piezoelectric crystal in each sensor, which emits a high-frequency sound wave, which echoes off the face of the sensor, re-exciting the crystal, which sends a signal back to the instrument. The instrument translates the echo time into distance (sensor length) and bearing condition.  A multiple array of sensors provides the safety of redundancy and accuracy of +/- .0002".  Measurements are compared to the baseline readings to determine if bearing wearing has occurred.
      

2:00pm - 2:15pm Break

 

2:15pm - 3:15pm Fiber Optic Measurements Inside Transformers
The use of fiber optics based thermometers to measure transformer winding hot spots is a safe, practical, and economic means to utilize transformer temperatures for cooling control, alarms, and protection that can not be reliably obtained otherwise. Fluoroptic Thermometry (FOT) is the best technology available today for transformer temperature measurement. The FOT method best fits large power transformers, as well as transformers that are UHV, EHV, HVDC, and all reactors. FOT technology and transformer hot spot fiber optic temperature sensors will be discussed in this session. Successful applications at the Salt River Project (SRP) are described. 
 

Benefits of Fiber Optic & Actual Winding Temperature Measurement:

    • Actual WHS measurements - placed where OEM design specifies
      • Verification of design characteristics - heat run
      • Base line for customer to track transformer performance
    • Accurate information on transformer performance
      • Asset management strategies (dynamic loading/maintenance)
      • Life of transformer (Life=Insulation=Temperature)
      • Early diagnosis of potential problems - cooling or design
    • Accurate control of cooling/alarms/protection of transformer
      • Base cooling on actual hot spot to control temperature
    • Safely maximize performance of transformer
    • No calibration - lifetime components

3:15pm - 4:15pm  On-Line Bushing Monitoring 

Over the last ten years, the utility industry has undertaken the task of identifying a reliable approach to evaluating the condition of bushings while in service. This exercise has been driven by the challenge of maximizing resources, without compromising system reliability. With the more common techniques (DGA, infrared) of assessing the condition of an apparatus while in service, proving impractical, and/or inconclusive for bushings, efforts have focused on replicating the traditional off-line capacitance and power/dissipation factor measurements.

 

This session will discuss the obstacles that need to be dealt with when on-line measurements are used to assess the state of a bushing. It will chronicle the evaluation of this technology, and present field experiences that highlight both the successes and shortcomings of the various technologies.

It will examine how a utility in the Northwest saved their transformer and prevented a major outage in a major city using real-time monitoring of bushings in another state.  
John Bruns, Willie Bruns, and Bill Rambo
Peak Measure